In high-precision CNC machining, the accuracy of the finished part depends entirely on the stability and precise alignment of the templates, jigs, or fixtures used to guide the machine or hold the workpiece. Traditional clamping can be cumbersome, slow, and may obstruct the tool path, while screws and bolts require drilling, leading to template damage. CNC operators need a fast, temporary, yet incredibly strong solution that won’t shift under the high forces of cutting, vibration, and torque.
Don’t let template movement or clamping obstructions compromise your CNC precision and efficiency.
INCURE GapFill™ D95 General Purpose Instant Adhesive for Quick, Strong Bonds
The INCURE GapFill™ D95 is the ideal adhesive for template fixturing due to its combination of ultra-fast cure speed and reliable holding power across the common materials used in machining templates (aluminum, steel, and plastics). It provides an instantaneous, rigid bond that securely locks the template to the base material or machine bed, yet its small bond area allows for easier removal afterward, minimizing cleanup time.
| Feature & Benefit | Technical Insight for CNC Fixturing | Conversion Value |
| Lightning-Fast Fixturing | Achieves handling strength in mere seconds, drastically reducing setup time between different machining operations. | Maximize Uptime: Lock your templates in place and start cutting immediately. |
| High Shear Strength | Provides sufficient temporary holding power to resist the lateral and vertical forces generated during high-speed machining. | Zero Shift Tolerance: Guarantee the template stays precisely aligned under cutting stress and vibration. |
| Wide Material Compatibility | Bonds effectively to metal machine beds, tool steel, aluminum jigs, and common jig plastics (e.g., acrylic, polycarbonate). | Versatile Tooling: Secure templates made from virtually any standard machining material. |
| Low Viscosity Control | Can be applied as small, clean dots or a thin film, ensuring easy template removal without excessive residue or damage to the parts. | Clean Process: Faster cleanup and less surface preparation required for the next job. |
Application Steps: Securing CNC Templates for Maximum Accuracy
Preparation (Cleanliness is Critical): Thoroughly clean both the machine bed/base and the template’s bonding surface to remove any machining oils, metal dust, or debris. Use a rapid-drying solvent like acetone or IPA. Surfaces must be perfectly dry.
Application: Apply small, spaced dots of the GapFill™ D95 adhesive to the template’s contact surface. Use only enough material to create the bond; excess adhesive is unnecessary and makes removal harder.
Assembly: Immediately place the template onto the machine bed/base and press firmly, ensuring it is in its final, precise alignment. Hold pressure for 5 to 10 seconds to establish the instant bond.
Machining: The template is now rigidly secured. You can proceed with the CNC program immediately, confident that the template will not move under cutting load.
Stop dealing with cumbersome clamps and maximize your CNC precision.