Incure Pyra-Sil™ & Epo-Weld™ Silicone Adhesives — Choosing the Right Product Line Before the Right Grade

A bond line that needs to survive ten degrees more heat or a few more cycles of flex usually tells an engineer which chemistry to reach for. It's the assemblies that need both — cryogenic flexibility one week and furnace-adjacent heat the next, or a UV-fixture line speed with a moisture-cure shadow area no light can reach — where the choice gets harder, and silicone's four distinct Incure product lines start looking like four different answers to four different questions rather than one adhesive family. One Chemistry Family, Four Very Different Jobs Incure's silicone offering splits into four purpose-built lines rather than one general-purpose grade: Pyra-Sil™ Peelable Silicone Adhesive for temporary surface masking, Pyra-Sil™ Silicone Conformal Coatings for PCB and electronics protection, Pyra-Sil™ UV Silicone for dual-cure structural and sealing work, and Epo-Weld™ High Temperature Silicone Sealer (HTSS) for sustained extreme-heat service. They share a base chemistry — flexibility across a wide temperature span, chemical and ozone resistance, high dielectric strength — but diverge sharply on cure mechanism, viscosity range, and what "success" even means for the finished bond. Confusing a masking-grade peelable coating with a structural UV silicone, or a PCB conformal coating with a furnace sealer, wastes both material cost and process-qualification time on a line that was never built for the job. When Temperature Range Alone Should Rule Out Epoxy or Acrylic The Pyra-Sil™ lines run −45°C to 260°C; Epo-Weld™ HTSS extends that ceiling to 427°C (800°F) — a span no epoxy or acrylic chemistry in Incure's range comes close to matching without cracking, charring, or delaminating well before the upper limit. That gap matters most on assemblies that see genuine thermal cycling rather than a single sustained temperature: an epoxy bond rated for 200°C continuous service can still fail from repeated cycling stress an equivalent silicone grade tolerates without losing adhesion. If a specification calls out both a wide service-temperature swing and mechanical flexing through that swing, silicone chemistry should be the starting point of the material search, not the fallback after an epoxy trial fails. UV Fixation vs Pure Moisture Cure — a Process-Speed Decision Pyra-Sil™ UV Silicone fixes parts in 120 seconds under UV exposure, with moisture completing full cure in shadow areas UV light can't reach over the following 24–72 hours — a dual-cure structure that removes the fixturing delay a pure moisture-cure silicone imposes while still reaching complete cure under connectors, overlaps, and other UV-blocked geometry. A process running high-cycle assembly with mixed exposed and shadowed bond area is the clearest fit for the UV line; a process with no line-speed pressure and no shadow-cure requirement can run a simpler pure moisture-cure grade without paying for UV-cure capability it won't use. Email Us with your cure-time and shadow-area requirements if it's not clear which cure path fits a specific assembly. Peelable ≠ Permanent — Don't Confuse Masking Chemistry With Bonding Chemistry Pyra-Sil™ Peelable Silicone is a deliberately weak-bonding, self-leveling coating designed to protect precision surfaces during sandblasting, electroplating, anodizing, or machining —…

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Incure CDM™ UV Conveyor — Choosing a Lamp-Head Category Before a Specific Configuration

Twelve CDM™ configurations sounds like a lot of decisions until one question collapses most of them at once: does the process require UVC output, or is UVA-only acceptable. Answering that — plus two more questions about coverage geometry and control integration — narrows the field from twelve options to one or two before a single spec sheet gets compared line by line. Three Lamp-Head Families, One Belt Platform The Incure CDM™ conveyor accepts three distinct categories of interchangeable lamp head rather than one lamp type in different sizes: UV LED flood (L64, L88), UV LED focused beam (M51, M62), and conventional mercury-arc flood (F100/F200/F400/F500, each in x2AC or x2A configuration). All three run on the same belt platform, adjustable from 1.5 to 12.0 ft/min, with the same PLC/RS-232/foot-switch control architecture available wherever the lamp chemistry supports it. Picking the right family first — before comparing individual model numbers within it — is the faster path to the right configuration. UV LED Flood vs UV LED Focused Beam — Panel Coverage vs Line-Width Precision LED flood heads (L64, L88) irradiate a wide rectangular zone — 4×6 or 8×8 inches — suited to curing UV coatings or adhesive dots spread across a full PCB panel or broad assembly surface in one pass. LED focused-beam heads (M51, M62) concentrate the same LED technology into a narrow 1- or 2-inch strip at substantially higher peak intensity — M51 delivers 6,150 mW/cm² at 365 nm, the highest LED intensity on the whole CDM™ platform, against L64/L88's 1,900 mW/cm². That trade-off is deliberate: a focused beam sacrifices coverage width for intensity concentrated on a narrow bond line, which is the right call for a single adhesive seam and the wrong call for a part that needs its whole surface irradiated evenly. Conventional Arc: the x2AC/x2A Split, and Why It's Not About Speed Every F-series conventional arc configuration comes in two forms that are easy to mix up on a spec sheet: x2AC is a single lamp assembly with both a UVA and a UVC tube, producing broadband output that matches mercury-arc lamp spectrum; x2A is two separate UVA-only heads mounted in series, doubling UV dose at the same belt speed with no UVC output at all. The choice isn't about throughput — it's about whether the adhesive's own qualification data specifies UVC exposure. A process validated against broadband mercury-arc cure needs x2AC; a process running UVA-only photoinitiator chemistry, or a facility without UVC-rated exhaust ventilation, gets a genuine dose-doubling benefit from x2A without introducing a UVC handling requirement it doesn't need. Email Us with the adhesive's cure-spectrum requirement if it's unclear whether a process needs UVC. PLC Integration Splits Along the Same Line as Lamp Chemistry UV LED configurations — all four of L64, L88, M51, and M62 — support PLC, RS-232, and foot-switch signal inputs with switchable timer or continuous modes. The conventional arc F-series configurations, across every model and both x2AC and x2A, have no external control port and are built for manual or…

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Incure W44 — Eliminating Thermal Throttling in High-Intensity Spot-to-Area Cure

Cure-rate-critical adhesives don't care what a lamp's output rating says at the start of a shift — they care what irradiance actually reaches the bond line at hour six, after hours of continuous operation have had time to heat the array and pull output below spec. 8,100 mW/cm² — the Highest Peak Intensity in the W-Series™ The Incure W44 is the highest-intensity configuration in the Incure W-Series™, delivering 8,100 mW/cm² at 365 nm from a 4″ × 4″ array of 144 LEDs — more than 2.6 times the irradiance of the larger W1212 (3,100 mW/cm²) at the same 2-inch working distance. Closed-loop water cooling draws heat away from the LED assembly continuously, eliminating the thermal throttling that limits how much intensity an air-cooled array of equivalent size can sustain in production. Where the air-cooled Incure L44 delivers 2,600 mW/cm² at 365 nm at its rated output, the W44 drives the identical footprint at more than three times that irradiance — and holds it. Compressing the Cure Window for Slow-Responding Chemistry For cure-rate-critical adhesives and coatings — high-viscosity UV encapsulants, thick-section optical bonds, photoinitiated coatings with slow-responding initiator systems — the W44's intensity advantage compresses the cure window in a way that a broader but lower-intensity source like the W1212 can't match in the same cycle time. When exposure time is the constraint rather than area, concentrating available power into a smaller, more intense zone is the more direct lever than spreading it wider. No Thermal Throttling Across a Full Shift Air-cooled LED arrays accumulate heat at the junction during extended operation, and irradiance drops below rated value as the shift progresses — a process window validated at commissioning with a cold lamp can quietly fall out of spec hours into continuous production. The W44's closed-loop water cooling maintains junction temperature at a stable set point regardless of duty cycle, so intensity at hour eight matches intensity at hour one. Cure times stay constant across the full production run, and the process window validated at commissioning stays valid for the life of the shift rather than degrading silently. Dynamic Uniformity for Motion-Based Cure Alongside static uniformity of 0.78 at a 2.0-inch working distance, the W44 carries a dynamic uniformity spec of 0.88 — relevant for any process moving parts through the cure zone rather than curing them in a fixed position, such as an indexed or conveyor-fed station built around the W44's compact footprint. A higher dynamic uniformity figure translates into more consistent dose delivery as a part transits the array, which matters more at the W44's high-intensity, small-footprint scale than it would on a larger, lower-intensity lamp where per-position dose variation is proportionally smaller. 144 LEDs in a Water-Cooled 4″ × 4″ Array Peak irradiance at a 2.0-inch working distance is 8,100 mW/cm² at 365 nm and 6,100 mW/cm² at 385, 395, or 405 nm. The W44 is compatible with the Incure C131C and C131D compact cure chambers, retains the auto-ranging 100–240 V power input, and offers foot-switch, PLC, and…

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Incure W1212 — Sustained High-Intensity Cure Across a Full 12-Inch Panel

An air-cooled LED array covering a full 12-inch panel has a ceiling that has nothing to do with how many LEDs are packed into it — it's set by how fast the array can shed heat during continuous operation. The Incure W1212 changes that ceiling by changing the cooling method entirely. Same LED Count as the L1212, Nearly Double the Intensity The Incure W1212 is a water-cooled UV LED area curing system covering a 12″ × 12″ zone from 1,296 LEDs — the identical array size as the air-cooled Incure L1212. The difference is cooling architecture: closed-loop water cooling drives the same array at meaningfully higher power, delivering 3,100 mW/cm² at 365 nm against the L1212's 1,600 mW/cm² — a 94% intensity increase from the same LED count, with no thermal drift across a full production shift. For processes that need full 12-inch panel coverage at a sustained UV dose rather than a dose that tapers as the array heats up, that's the specific problem the W1212 is built to solve. Why Water Cooling Changes the Available Intensity Air-cooled LED arrays accumulate heat at the junction during extended operation; as junction temperature rises, output irradiance drops below the array's rated value, and the process window validated at the start of a shift no longer holds by the end of it. Closed-loop water cooling continuously removes heat from the array rather than relying on forced-air convection, keeping junction temperature at a stable set point regardless of duty cycle. That's what allows the Incure W-Series™ to sustain intensity levels an equivalent air-cooled array can't hold in continuous production use. 9× the Curing Area of the W44, in a Single Exposure Within the W-Series™ itself, the W1212's 144 sq. in. footprint is nine times the W44's 16 sq. in. — full 12-inch PCB panels, conformal coating sections, large SMT assembly zones, and industrial gasket areas cure in one repositioning-free exposure. Processes that would otherwise require multiple W44 exposures, or multiple passes under a smaller flood lamp entirely, become single-step operations at the W1212's scale. Dynamic Uniformity as a Second Consistency Metric Beyond static uniformity, the W1212 carries a dynamic uniformity spec of 0.88 at a 2.0-inch working distance — a measure of consistency for parts moving through the cure zone rather than sitting statically beneath it, relevant for any conveyor-fed or indexed-motion process using the W1212's footprint. A higher dynamic uniformity figure means less dose variation as a part transits the irradiation zone, which matters specifically for continuous-flow curing setups rather than fixed-position batch cure inside the C191C chamber. The Only W-Series™ Configuration Matched to the C191C Chamber The W1212 pairs with the Incure C191C cure chamber — it's the only configuration in the W-Series™ that does. The C191C encloses the full 12″ × 12″ curing zone in a UV-shielded enclosure with drawer-activated shut-off, protecting operators from stray irradiance and preventing unintended UV exposure of adjacent assemblies during batch curing at full production intensity. The C131C and C131D chambers that pair with the…

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Incure S20-BASE — Standardizing on One UV Arc Controller Across Every Pole Count

A production floor running several different part families rarely has a fixed, permanent cure-point count — one job needs a single high-intensity tip, the next needs four simultaneous outputs. Buying a separate pre-configured lamp for each pole count means buying redundant controllers for capability that's identical across all of them. One Controller, No Commitment to a Pole Count The Incure S20-BASE is the controller platform behind the Incure S20™ family, sold without a fixed lightguide configuration. Where the S20-1P through S20-4P bundle the controller with a specific pole count baked in, the S20-BASE is the standalone platform paired with any S20™-compatible liquid lightguide assembly, purchased separately. It delivers the same greater-than-21 W/cm² UVA output at the source as every configured S20™ unit — the difference is flexibility, not capability. Changing Pole Count as Production Requirements Evolve The S20-BASE accepts any S20™-compatible liquid lightguide assembly, from 1-pole through 4-pole, without hardware changes to the controller itself. A process that starts on a single-point lightguide can add a 2-pole assembly later for a dual-joint fixture, or move to a 4-pole assembly for a high-throughput layout, without replacing the controller. As production requirements change — a new part family, a redesigned fixture, a shift from prototype to full-rate production — only the lightguide assembly needs to change. One Controller Across a Full Lightguide Inventory Labs and production cells servicing multiple part families typically maintain several separate lightguide assemblies at once — different pole counts or tip diameters for different jobs running through the same cell. The S20-BASE runs all of them from a single controller, so adding or replacing an individual lightguide assembly doesn't require a parallel controller purchase. Controller cost is shared across every S20™-compatible lightguide configuration a facility operates, which is the direct opposite of the economics of buying separately pre-configured 1-Pole, 2-Pole, 3-Pole, and 4-Pole units for the same range of jobs. Identical Output to Any Configured S20™ Unit The full S20™ platform output — greater than 21 W/cm² UVA at the source — is available to whichever lightguide configuration is connected, with power regulation held within ±1.0%. Performance matches any pre-configured S20™ unit exactly: same lamp, same electronics, same intensity delivered to the lightguide input. Output intensity is adjustable from 25% to 100%, with a programmable timer from 1 to 99 seconds and lamp life rated above 2,000 hours typical. UV protective safety goggles are supplied with each lightguide assembly purchased. Physical Footprint Independent of Configuration The S20-BASE controller measures 10.6″ × 8.7″ × 4.1″ and weighs 6.0 lbs (2.7 kg) — identical to every pre-configured S20™ unit, since the physical controller hardware is the same platform across the whole family. That consistency simplifies equipment planning for a facility standardizing bench or fixture layouts across multiple stations: the controller footprint doesn't change as lightguide assemblies are added, swapped, or reconfigured over the equipment's service life. When the Base Unit Makes Sense Over a Pre-Configured Model A facility running one fixed job with a known, unchanging pole count may find…

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Incure S20-4P — Consolidating Four UV Spot Stations Into One Controller

High-density assembly fixtures with four bonding positions per part have historically meant one of two things: four separate spot-cure systems wired into the same cell, or a slow sequential cycle running one point at a time on a single-output lamp. Neither is efficient once volume climbs. Four Simultaneous Cure Points, One Controller The Incure S20-4P is the four-pole configuration in the Incure S20™ family, distributing the platform's 200 W mercury arc output across four lightguide tips that fire simultaneously in a single trigger cycle — the maximum multi-point output available anywhere in the S20™ range. Four bond points cure in the same exposure time as one, making the S20-4P the highest-throughput configuration in the family for any fixture with four positions to cure per cycle. One Lamp Replaces Four Independent Spot Systems Consolidating four separate UV spot-curing systems into a single lamp, single controller, and one trigger event reduces capital equipment cost, cabinet wiring complexity, and process control programming overhead on high-density assembly fixtures. Instead of four units each needing their own power connection, trigger signal, and maintenance schedule, a production line running the S20-4P manages one piece of equipment that does the same job across four positions — a meaningful simplification on fixtures where panel space and cabinet real estate are already tight. Matched Output Across All Four Tips Equal power distribution to each of the four lightguide outputs ensures consistent UV dose at every cure point in the same trigger event, with no variation across the fixture between the four positions. The S20-4P runs on the same broad-spectrum 300–550 nm mercury arc output as every S20™ configuration, activating standard photoinitiator systems without requiring adhesive reformulation. Output intensity is adjustable from 25% to 100%, with a programmable timer from 1 to 99 seconds. Available with Ø3 mm lightguide tips in standard lengths from 1 to 2 meters; UV protective safety goggles are included. Physical Footprint With Four Cable Runs The S20-4P controller retains the same 10.6″ × 8.7″ × 4.1″ dimensions and 6.0 lbs (2.7 kg) weight as every S20™ configuration, but running four lightguides from a single unit means four separate cable paths to manage on the fixture side. On a dense four-position layout, planning cable routing so none of the four runs interferes with part loading, robotic motion, or the other three lightguides is worth doing early — a tangled or crossed cable arrangement on a high-cycle-rate fixture creates unnecessary wear and a recurring source of downtime for re-routing. Throughput Planning for High-Volume Lines Because splitting lamp output four ways reduces per-tip intensity relative to a single-output configuration, the S20-4P is the right fit specifically when a fixture genuinely presents four simultaneous cure points — not as a general-purpose high-throughput lamp for lower pole counts. On high-volume automated lines where four-position fixtures repeat continuously, the reduction in cabinet complexity and the elimination of indexing between sequential single-point cycles typically outweighs the reduced per-tip intensity, provided the adhesive and bond-line thickness don't require the higher irradiance of a…

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Incure S20-3P — Eliminating Fixture Repositioning on Three-Point Assemblies

A triangular bonding pattern — three joints that all need to cure together rather than in sequence — creates a specific fixturing problem: indexing the part between three separate single-point cure cycles adds mechanical complexity and cycle time that a lamp with three matched outputs removes entirely. Three Tips, One Trigger Event The Incure S20-3P is the three-pole configuration in the Incure S20™ family, delivering matched UV irradiance to three lightguide tips simultaneously from a single trigger. All three cure points fire in the same exposure event — no indexing, no re-fixturing between points. That makes the S20-3P a direct fit for triangular joint layouts, connector potting operations, and any three-point assembly where every point needs to cure together rather than sequentially. Cycle-Time Impact of Simultaneous Three-Point Cure Curing three bond points in one exposure rather than three sequential single-point cycles reduces the cure portion of cycle time by up to two-thirds versus sequential curing with a single-output lamp. On a fixture running a triangular or three-point pattern repeatedly, that reduction compounds across every unit produced — the time saved per part scales directly with production volume, which is why three-point simultaneous cure tends to justify itself quickly on higher-throughput lines even though the multi-pole hardware costs more upfront than a single-output unit. Matched Output Across All Three Points Equal power distribution to each of the three lightguide outputs ensures all three joints cure to the same degree in the same exposure — no variation in UV dose between points that could otherwise leave one joint under-cured relative to the other two. The S20-3P runs on the same 200 W mercury arc platform as every S20™ configuration, delivering broad-spectrum output from 300 to 550 nm that activates standard photoinitiator systems without adhesive reformulation. Output intensity is adjustable from 25% to 100%, with a programmable timer from 1 to 99 seconds. Available with Ø3 mm lightguide tips in standard lengths of 1 and 1.5 meters; UV protective safety goggles are included. Physical Footprint for Multi-Guide Stations The S20-3P controller shares the same 10.6″ × 8.7″ × 4.1″ dimensions and 6.0 lbs (2.7 kg) weight as every S20™ configuration — the added lightguide count doesn't change the controller's physical footprint, only the number of cable runs extending from it. On a bench station running three lightguides to a triangular fixture, planning cable routing so all three reach their cure points without crossing or interfering with part loading and unloading motion is worth reviewing during initial setup rather than after the fixture is in daily use. Sizing the Fixture Around Three Fixed Points Because the S20-3P's three outputs are matched and fire together, fixture design should position all three cure points to arrive under their respective lightguide tips simultaneously — a fixture that can only present one or two points at a time doesn't take advantage of the configuration's core benefit. Reviewing the physical layout of the triangular pattern against the available Ø3 mm tip and cable-length options before finalizing fixture tooling avoids…

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Incure S20-2P — Curing Two Bond Points per Trigger Without a Second Controller

Symmetrical assemblies with two matching bond points create an obvious inefficiency if they're cured one at a time: the second joint waits on the first, doubling the cure portion of the cycle for no reason other than equipment limitation. Two Tips, One Trigger, One Controller The Incure S20-2P is the dual-pole configuration in the Incure S20™ family, splitting the platform's 200 W mercury arc output equally across two lightguide tips that fire simultaneously from a single trigger. Two bond points cure in the same exposure time as one — cutting the cure portion of cycle time roughly in half on dual-joint fixtures compared to sequential single-point curing with a 1-Pole unit. Eliminating the Second Controller Running two cure points sequentially with a single-output lamp means either accepting the added cycle time or investing in a second controller to run both stations in parallel. The S20-2P avoids that choice entirely: one lamp, one controller, two outputs. That consolidation reduces the capital cost of a second spot-curing system and simplifies fixture wiring, cabinet layout, and process control programming — there's only one unit to trigger, monitor, and maintain instead of two. Matched Irradiance to Both Outputs The S20-2P's power split is engineered for balance — matched irradiance at both lightguide outputs ensures a consistent UV dose at every cure point, with no variation between the left and right joints and no fixture-to-fixture cure inconsistency introduced by an uneven split. Broad-spectrum output from 300 to 550 nm activates standard photoinitiator systems without requiring adhesive reformulation. Output intensity is adjustable from 25% to 100%, with a programmable timer from 1 to 99 seconds and lamp life rated above 2,000 hours typical. Available with Ø3 mm lightguide tips in standard lengths from 0.75 to 2 meters; UV protective safety goggles are included. Operating Conditions and Physical Footprint The S20-2P shares the same +10°C to +40°C, 30–75% relative humidity operating envelope as the rest of the S20™ family, with a 1-to-2-minute warm-up and 2-to-5-minute cooling period before restart, managed by dual filtered DC fans and an internal 65°C over-temperature shutdown. The controller measures 10.6″ × 8.7″ × 4.1″ and weighs 6.0 lbs (2.7 kg), sized for straightforward bench-top installation on a dual-station fixture without requiring dedicated mounting hardware in most setups. When Two Poles Is the Right Configuration The S20-2P is sized specifically for fixtures with exactly two simultaneous cure points — a symmetrical part with matching joints on either side, or two closely related bonding operations that happen at the same station. Fixtures needing three or four cure points step up to the Incure S20-3P or S20-4P configurations instead, while a single-point application is better served by the S20-1P, which routes the full lamp output to one tip rather than splitting it unnecessarily. Matching the pole count to the actual number of simultaneous cure points avoids either under-utilizing a multi-pole lamp or forcing a single-point job through a divided-output configuration that reduces available per-tip intensity for no benefit. Lightguide Length and Symmetrical Fixture Layout Standard…

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Incure S20-1P — Maximum Per-Tip UV Intensity for Thick Bond Lines

Splitting a UV arc lamp's output across multiple lightguide tips is efficient when a fixture needs several cure points — but every split divides the available intensity, and some bond lines genuinely need every watt the lamp produces concentrated in one place. The Full Lamp Output, One Tip The Incure S20-1P is the single-pole configuration in the Incure S20™ family, channeling the platform's full output — greater than 21 W/cm² UVA at the source — to one lightguide tip with no splitting and no intensity loss to a second or third output. Where the 2-Pole, 3-Pole, and 4-Pole configurations divide that same lamp power across multiple simultaneous cure points, the S20-1P keeps it all in one place, making it the highest per-tip irradiance configuration in the entire S20™ range. Why Full Intensity at One Tip Matters Higher per-tip irradiance translates directly into faster cure at a given exposure time, or the same cure completeness in less time — a meaningful difference for thicker adhesive bond lines and highly filled formulations that need more UV energy to reach full depth of cure than a thin film does. Splitting the lamp's output across multiple poles is the right call when a fixture has several cure points to hit simultaneously; keeping it undivided is the right call when a single joint needs the fastest, most complete cure the lamp can deliver. Broad-Spectrum Output Covers Standard Photoinitiator Chemistry The S20-1P is powered by a 200 W mercury arc lamp delivering broad-spectrum output from 300 to 550 nm, activating essentially all standard photoinitiator systems without requiring adhesive reformulation or a separate compatibility check — a meaningful practical advantage over single-wavelength LED sources when a facility runs several different UV-curable materials through the same lamp. Output intensity is adjustable from 25% to 100%, with a programmable timer from 1 to 99 seconds. Lamp life is rated above 2,000 hours typical. The Widest Tip Selection in the S20™ Range Because all of the lamp's output routes to a single lightguide, the S20-1P supports the widest range of tip diameters in the family: Ø3, Ø5, and Ø8 mm, in lengths from 0.5 to 6.2 meters. The Ø8 mm maximum-aperture tip is only available on this single-output configuration — splitting the lamp across multiple poles doesn't leave enough power per tip to make a larger-aperture guide practical. UV protective safety goggles are included with the unit. Operating Environment and Duty Cycle The S20-1P operates within a rated ambient range of +10°C to +40°C and 30–75% relative humidity during operation, with a warm-up time of 1 to 2 minutes and a cooling period of 2 to 5 minutes typical before restart. Dual filtered DC fans handle cooling, with an internal over-temperature shutdown at 65°C protecting the lamp from damage during extended or high-duty-cycle use. Planning cycle timing around the warm-up and restart-cooling windows matters most on stations running frequent on/off cycling rather than continuous operation, where the cooling-before-restart interval can become a real factor in achievable throughput. Physical Footprint and…

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Incure M62 — Extending Focused-Beam Coverage to Bond Interfaces With Real Width

A linear strip beam is the right tool for a seam that runs in one direction — but a bond interface that spans both length and width needs a beam head built for two dimensions, not one repositioned twice. The M-Series™ Configuration for Interfaces With Length and Width The Incure M62 is a UV focused beam curing system stepping up from the M51's 1-inch-deep strip to a 6″×2″ beam area — the M-Series™ configuration built for bond interfaces that span both length and width. Where the M51's narrow geometry keeps energy on a single seam line, the M62's 12-square-inch footprint covers multi-row SMD arrays, wide gasket faces, and rectangular bond pads in one uninterrupted exposure. The 108-LED array delivers 3,100 mW/cm² at 365 nm uniformly across the full 6″×2″ zone. Coverage the M51 Cannot Reach in a Single Pass The M62's 2-inch beam depth covers bond interfaces too wide for the M51's 1-inch strip. Components where the adhesive spans both a length and a width — multi-row SMD pads, wide flange bonds, partial O-ring seals — require the 2-inch coverage the M62 provides. The M51 would need two separate passes with repositioning to cover that same zone; the M62 cures it in one, on the same control architecture (foot-switch, PLC, RS232), the same auto-ranging power input, and the same forced-air platform as the rest of the line. Confirming whether a bond interface needs the M51's narrow strip or the M62's wider footprint is worth checking before ordering. Email Us with the interface dimensions and Incure can confirm the right M-Series™ configuration. A Focused Beam, Not a Flood — Even at the Wider Footprint The M62's 6″×2″ footprint remains a focused, defined beam rather than a flood — components, coatings, and plastics outside that 6″×2″ zone receive no UV exposure. That matters in mixed-technology assemblies where a broad bond interface sits adjacent to heat-sensitive components, pre-cured bonds, or optical elements: the beam contains the UV dose to the actual bond area and nothing beyond it, at a scale the M51's narrower strip simply can't cover on its own. 3,100 mW/cm² Across a 6″×2″ Area The 108-LED array delivers 3,100 mW/cm² at 365 nm and 2,600 mW/cm² at 385/395/405 nm, both at 2.0-inch working distance; recommended curing distance is 1–3 inches. Wavelength is factory-configured at order. This is the same intensity level the wider M122 configuration holds across double the length — proof that scaling the M-Series™ up in size doesn't have to come at the cost of irradiance, as long as LED count scales with footprint. Control and Power Control interface options span LCD front panel, foot-switch input, PLC digital I/O, and RS232, with timer and continuous operating modes switchable at the panel. Power input is auto-ranging 100–240 V, 50/60 Hz, cooling is advanced forced-air, and LED lifespan is rated at greater than 20,000 hours. Also Available Pre-Integrated on the CDM™ Conveyor The same M62 beam head available as this standalone bench unit is also pre-integrated on the Incure CDM™ UV…

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