Incure Epo-Weld™ UHB-100: Ultra High Bond Epoxy Adhesive

Most structural epoxies are strong in shear and fragile in peel, so they crack at the edges when a joint flexes. Incure Epo-Weld™ UHB-100 is a rubber-toughened two-part epoxy built to hold high strength while still tolerating impact and vibration. What UHB-100 is Epo-Weld™ UHB-100 is the unfilled, rubber-modified grade in the Ultra High Bond family. The elastomer phase dispersed through the cured epoxy blunts crack growth, so the adhesive keeps working after an impact that would shatter a rigid bond line. Compared with the ceramic-filled UHB-200, UHB-100 has a lower viscosity, which lets it wet out tight joints and penetrate slightly porous surfaces before it gels. Typical service temperature runs from about -53°C to 176°C (-55°F to 350°F). The cured adhesive resists a wide range of solvents, fuels, and dilute acids and bases, and it bonds effectively to metals, glass, and ceramics. Key properties and what they mean for the joint High lap shear and peel strength. Peel resistance is what keeps a bond from unzipping at the edge when the assembly twists. UHB-100 provides both, which is unusual for an epoxy at this strength level. Low viscosity. Easier wet-out means fewer voids and more real contact area. It also makes UHB-100 practical for thin bond lines and for filling small gaps by capillary action. Wide temperature range. When you bond dissimilar materials, every temperature change loads the joint because the two substrates expand at different rates. A toughened bond line absorbs that movement. The mechanism is explained in this guide to how CTE mismatch causes adhesive bond failure. Chemical resistance. The cured matrix holds up to cleaning agents, coolants, and hydraulic fluids over long exposure. Where UHB-100 fits Aerospace and defense: brackets, standoffs, and sensor housings exposed to vibration and thermal cycling. Automotive and transportation: bonding trim, sensors, and structural inserts where road input would fatigue a brittle adhesive. Electronics and semiconductor equipment: securing subassemblies that must survive shipping and handling shock. Industrial equipment and machinery: attaching wear plates, covers, and instrument mounts on vibrating equipment. Renewable energy hardware: bonding enclosure components and mounting hardware in wind and solar installations subject to wind loading and daily thermal swings. Joint design and bond line control Aim for a bond line of roughly 0.1 to 0.25 mm. Too thin and the joint is starved and stress-concentrated; too thick and shear strength drops while thermal stress rises. Design the joint so the adhesive carries load in shear or compression rather than peel or cleavage, and include a mechanical locating feature so the bond is not the only thing resisting motion. On large flat overlaps, small glass-bead spacers help hold a consistent gap. If you want a second opinion on a joint before committing to production, Email Us with your substrates, load case, and environment. Surface preparation Steel and stainless: solvent degrease, abrade to bright metal, then a final solvent wipe and full dry. Aluminum: degrease and abrade, or use a chemical etch or conversion coating for the most durable bond, since…

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Incure Epo-Weld™ UHB-200: High Tensile Strength Epoxy Adhesive

When a bonded joint has to survive drop shock, sustained vibration, and wide temperature swings without cracking at the bond line, a rigid structural epoxy is often the wrong tool. Incure Epo-Weld™ UHB-200 is built for exactly that gap. What UHB-200 is designed to do Epo-Weld™ UHB-200 is a two-part, rubber-modified structural epoxy in the Ultra High Bond family. The rubber phase toughens the cured matrix so the adhesive absorbs impact energy and damps vibration instead of transferring the full load into brittle substrates such as glass and ceramic. The result is a joint that keeps high lap shear strength while also delivering meaningful peel strength, which unmodified epoxies rarely provide. The adhesive maintains performance across a service range of roughly -53°C to 162°C (-55°F to 325°F) and resists a broad set of solvents, fuels, and dilute acids and bases. It bonds well to metals, glass, and technical ceramics such as alumina, making it a practical choice where dissimilar materials meet. Key properties and why they matter Combined shear and peel strength. A joint that is strong in shear but weak in peel fails at the edges when it flexes. The toughened chemistry in UHB-200 raises peel resistance so the bond line tolerates edge loading and prying. Shock and vibration absorption. The cured adhesive has enough elongation to move with the assembly, reducing fatigue cracking in components exposed to repetitive vibration. Wide thermal range. Coefficient of thermal expansion (CTE) differences between a metal housing and a ceramic or glass insert generate shear stress at every temperature change. A slightly compliant bond line spreads that stress instead of concentrating it. For background on this failure mechanism, see how CTE mismatch causes adhesive bond failure. Chemical resistance. Cured UHB-200 holds up to cleaning solvents, hydraulic fluids, and process chemistry that would soften weaker adhesives. Where UHB-200 fits Aerospace and defense: bonding sensor mounts, antenna elements, and structural brackets that see launch vibration and thermal cycling. Automotive and transportation: attaching glass and ceramic elements to metal frames where road vibration would fatigue a rigid bond. Electronics and semiconductor equipment: securing components and subassemblies that must survive handling shock during transport and installation. Industrial machinery: bonding wear parts, guards, and instrumentation housings on equipment that runs with continuous mechanical excitation. Scientific and test instrumentation: mounting optical and ceramic elements in analytical equipment where alignment must hold through temperature drift. Getting the joint design right UHB-200 performs best in a controlled bond line, typically 0.1 to 0.25 mm. A starved joint concentrates stress; an over-thick joint reduces shear strength and increases the effect of CTE mismatch. Where possible, design the joint to load the adhesive in shear or compression rather than peel or cleavage, and add a mechanical feature such as a shoulder or pin so the adhesive is not the only thing resisting movement. Have a joint geometry you are unsure about? Email Us with the substrate pair, the load case, and the temperature range, and we can point you to the right grade.…

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