Single-Pole and Multi-Pole Lightguides for UV and Visible Spot Curing

A spot-cure lamp sits in a cabinet, but the adhesive is on a part in a fixture across the bench. The light guide is what bridges that gap, carrying UV or visible energy along a flexible path to exactly the joint that needs it. What a Liquid Light Guide Is A liquid light guide is a flexible tube with a transparent fluid core and a cladding that keeps light trapped by total internal reflection. The liquid core transmits a broad band, roughly 320 to 700 nm, which covers the UV-A and visible wavelengths used to cure adhesives. Compared with a bundle of glass fibers, a liquid guide transmits more energy per unit area in the UV, tolerates tighter bends without breaking individual fibers, and gives a more uniform spot. The trade-off is a limited length before absorption losses matter and a minimum bend radius that must be respected. Why Use a Guide Instead of a Direct Lamp Reach: cure joints inside fixtures, enclosures, or automated cells the lamp head cannot approach. Lower heat at the work: the guide passes light while leaving much of the lamp's infrared behind, protecting temperature-sensitive parts. Flexibility: the tip can be positioned and angled by hand or on a robot to follow an irregular bond line. Focused delivery: energy goes to the joint, not the whole workpiece. Email Us with your curing points and their spacing, and our team will help specify a guide. Single-Pole Versus Multi-Pole Single-pole: one channel delivering the full lamp output to one point. Suited to precise, high-intensity cure of a small joint, or where only one location needs light. Bifurcated (two-pole), trifurcated (three-pole), and four-pole: one input end splits into multiple output legs so several joints cure at once. The lamp's energy divides among the legs, so each output delivers roughly one over N of the single-pole intensity. This is efficient when parts have multiple bonds at similar spacing and cycle time matters more than peak intensity at any one point. Choose a multi-pole guide only when the reduced per-leg intensity still cures the adhesive in the available time. If one joint needs high intensity, give it a dedicated single-pole guide. The legs of a multi-pole guide should also be close to equal length, because a longer leg loses more transmission and delivers less energy than its siblings, producing uneven cure across the part unless the exposure time is set for the weakest leg. Specifying a Guide Core diameter: common sizes are 3, 5, and 8 mm. A larger core carries more total energy but is stiffer and gives a wider spot. Length: long enough to reach with a comfortable service loop, but every extra meter costs transmission. Order the shortest guide that works. Bend radius: keep installed bends above the rated minimum; a sharp kink permanently lowers output and can rupture the core. Tip and terminator options: straight or angled ends, and add-on terminators for beam shaping and operator UV blocking. See what a light guide is in a…

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Lightguide Terminators: Improving Spot Cure Control and Operator Safety

A liquid light guide delivers UV or visible energy from a spot lamp to the work, but the bare tip sprays a diverging, partly stray beam that is hard to aim and exposes the operator to scattered UV. A lightguide terminator screws onto that tip and turns it into a controlled tool. What a Terminator Does A lightguide terminator is a machined fitting, usually aluminum, that attaches to the distal end of a 3, 5, or 8 mm liquid light guide. Depending on the model it performs three jobs: Blocks short-wavelength UV below roughly 340 nm before it leaves the tip, cutting operator exposure to the most hazardous part of the spectrum while passing the wavelengths the adhesive needs. Shapes the beam, either collimating it to a tighter, more uniform spot or projecting it at a fixed working distance so intensity at the bond line is repeatable. Redirects the beam through a 60 or 90 degree bend so the energy can reach a joint the straight guide cannot point at, such as a bond line facing sideways inside a fixture. Why It Matters in Production Repeatable dose: a fixed exit geometry and working distance mean each part sees the same irradiance, which tightens cure consistency. Less over-cure of neighbors: a defined spot keeps energy off adjacent adhesives and heat-sensitive components. Access: angled terminators reach recessed and shadowed joints without repositioning the whole part. Operator protection: integrated UV blocking reduces reliance on the operator keeping rated eyewear perfectly positioned. Email Us with your joint location, light guide size, and lamp wavelength, and our team will help select a terminator configuration. Selecting a Terminator Guide diameter: match the terminator bore to your 5 mm or 8 mm guide so no energy is lost at the coupling. Angle: straight for line-of-sight joints, 60 degrees for shallow access, 90 degrees for perpendicular bond faces. Spot size and working distance: a smaller collimated spot concentrates energy for fast cure of a tiny joint; a wider projection covers a larger fillet at lower intensity. Wavelength: confirm the terminator optics transmit your lamp's output, whether that is a broadband arc source or a single-wavelength LED. Beam Geometry and Dose Uniformity A bare guide tip emits a cone that diverges at roughly the guide's numerical aperture, so irradiance at the work drops sharply with distance and the spot has a bright center and dim edge. That makes cure time sensitive to how the operator holds the tip. A collimating terminator narrows the divergence, flattening the intensity profile and making irradiance far less dependent on the exact working distance, which is what tightens part-to-part cure consistency. A projection terminator instead images a defined spot at a fixed focal distance, useful when the same spot size must land on every part. When specifying, ask for the irradiance-versus-distance curve for the terminator on your guide and lamp. Set the fixture so the bond line sits in the flat part of that curve, then confirm the delivered dose with a radiometer at…

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