Accessories – INCURE INC.

Illuminating Assembly: Advantages, Applications, and Choosing UV Light Curable Adhesives for Medical Devices

In the world of medical device assembly, precision, reliability, and biocompatibility are king. Traditional adhesives can introduce complexities, but UV light curable adhesives offer a shining solution. Let’s explore why these adhesives are transforming medical device assembly.

Advantages of UV Light Curable Adhesives:

Fast and Precise Curing: Exposed to UV light, these adhesives cure in seconds, accelerating production and reducing reliance on heat-sensitive components.
Targeted Control: Light allows for pinpoint curing, ideal for intricate assemblies and minimizing adhesive waste.
Strong and Sterilizable: UV curable adhesives form high-strength bonds that withstand demanding medical environments and can often be sterilized with common methods like autoclaving.
Solvent-Free: These adhesives minimize health risks and environmental impact compared to solvent-based alternatives.
Biocompatible Options: Many UV curable adhesives are formulated to meet biocompatibility standards, ensuring patient safety.

Applications for UV Light Curable Adhesives in Medical Device Assembly:

Bonding Dissimilar Materials: Effectively adhere plastics, metals, and glass substrates commonly used in medical devices.
Catheter Assembly: Secure cannulas, balloons, and other components for reliable catheter function.
Syringe Assembly: Create strong bonds for syringes and other fluid handling devices.
Microfluidic Device Assembly: Precisely bond microfluidic components for accurate and reliable fluid flow.
Sensor Attachment: Securely attach sensors to various device components for accurate data collection.

Choosing the Right UV Light Curable Adhesive:

Selecting the optimal UV curable adhesive for your medical device assembly requires careful consideration of several factors:

Material Compatibility: Ensure the adhesive bonds seamlessly with your specific materials (e.g., polycarbonate, stainless steel, silicone).
Viscosity: Opt for high viscosity for gap filling or lower viscosity for easier application on delicate microfluidic components.
Curing Speed: Balance curing speed with production line needs, avoiding overly rapid curing that limits repositioning flexibility.
Light Source Compatibility: Match the adhesive’s curing wavelength with your UV light source for optimal performance.
Biocompatibility: Select adhesives that meet relevant biocompatibility standards (e.g., USP Class VI) for safe patient use.
Sterilization Compatibility: Choose adhesives compatible with your chosen sterilization method (e.g., autoclave, EtO).

Conclusion:

UV light curable adhesives are revolutionizing medical device assembly. Their speed, precision, control, and biocompatible options make them a compelling choice for manufacturers seeking to optimize assembly processes and deliver high-quality, reliable medical devices.

Bonus Tip: Explore the latest innovations in UV curable adhesives, such as those with enhanced flexibility or antimicrobial properties, to further elevate your medical device assembly and patient safety.

Incure Cyro-Weld™ Series Core Products

Incure Cyro-Weld™ 5040F: UV Curable Bonder (Medical Grade) – Masks, Needles, Multi-Substrate, Fluorescent Inspection

Incure Cyro-Weld™ 5021F: Low Viscosity UV Bonder (Medical) – Needles, Catheters, Multi-Material, Sterilizable (EtO/Gamma)

Incure Cyro-Weld™ 5291: Low Viscosity UV Bonder (Medical Grade) – Needles, Catheters, Multi-Material, Sterilizable (EtO/Gamma)

Incure Cyro-Weld™ 5942: Medical UV Bonder (Low Viscosity) – Masks, Needles, Multi-Material (Elasticity)

Incure Cyro-Weld™ 5942F: Medical UV Bonder (Low Viscosity) – Masks, Needles (Multi-Material, Elastic Bonds) – Fluoresces for Flawless Inspection

Incure Cyro-Weld™ 5952: Low Viscosity, Acid-Free UV Medical Bonder – Multi-Substrate (Metals, Glass, FR4)

Incure Cyro-Weld™ 5454: UV Bonder (PC/TPE) – Medical Grade, High Strength, Temp/Moisture Resistant (ISO 10993-5)

Incure Cyro-Weld™ 5414: Low Viscosity, Acid-Free Medical UV Gasket Sealant (Glass/Metal/Plastic) – Optics Alignment

Incure Cyro-Weld™ 5005: High-Strength UV Bonder (Multi-Material) – Medical Devices (Adaptable, Fast Cure, Sterilizable)

Incure Cyro-Weld™ 5302: Medical UV Bonder (Low Viscosity) – Multi-Material, Vibration Damping, Gasketing (Low Shrinkage)

Incure Cyro-Weld™ 5303FT: UV Curable Gel (Wafers/Laminates) – High Tack, Low Shrinkage, Fluorescent Inspection (100% Solids)

Above products are available in other Viscosities versions:
T (Thick), VT (Very Thick), G (Gel), S (Special Viscosity)

Package Size: 10 ml syringe / 30 ml syringe / 1 kg Bottle

Strengthen medical devices and ensure patient safety with UV-curable medical adhesives. Our biocompatible formulas bond quickly and securely for reliable performance. Shop Online or visit www.incurelab.com for more products. Need help choosing? Contact Us!

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June 2, 2024

Read more about the article Light Up Your Assembly Line: Advantages, Applications, and Choosing the Right Light-Curable Adhesives for Electronics

Accessories / Eye Protection / Flood Lamps / UV Curing Equipments / UV LED Equipments / UV LED Spot Equipments

Light Up Your Assembly Line: Advantages, Applications, and Choosing the Right Light-Curable Adhesives for Electronics

In the fast-paced world of electronics assembly, efficiency and precision are paramount. Traditional adhesives often require long curing times and can be messy to apply. Here’s where light-curable adhesives enter the scene, offering a revolutionary solution for electronics assembly.

Advantages of Light-Curable Adhesives:

Lightning-Fast Curing: Exposed to high-intensity UV/visible light, these adhesives cure in seconds, significantly boosting production speed.
On-Demand Curing: Curing happens only when exposed to light, eliminating adhesive migration and rework.
Precise Control: Targeted light application allows for selective curing, ideal for complex assemblies.
Solvent-Free: Light-curable adhesives are often solvent-free, minimizing environmental impact and health risks.
Strong and Versatile: They offer excellent adhesion to various electronics materials and deliver strong, durable bonds.

Applications for Light-Curable Adhesives in Electronics Assembly:

Wire Tacking & Component Ruggedization: Securely hold wires and components in place for subsequent soldering or other processes.
BGA & Leadless Component Support: Provide robust support for ball grid array (BGA) and leadless components to prevent electrical and mechanical stress.
Strain Relief: Effectively absorb stress on wires and connectors, enhancing reliability.
Conformal Coating: Light-curable materials can be used for conformal coatings, protecting electronics from dust, moisture, and other environmental factors.
Encapsulation: Fully encapsulate delicate electronic components for superior protection and environmental sealing.

Choosing the Right Light-Curable Adhesive:

Selecting the ideal light-curable adhesive for your electronics assembly needs requires considering several factors:
Material Compatibility: Ensure the adhesive adheres well to your specific substrates (e.g., FR4, ceramics, metals).
Viscosity: Opt for high viscosity for gap filling or lower viscosity for easier application on fine components.
Curing Speed: Select the curing speed that best suits your production line throughput.
Light Source Compatibility: Match the adhesive’s curing wavelength with your UV/visible light source.
Thermal Performance: Consider the operating temperature range of your electronics and choose an adhesive with suitable thermal resistance.

Conclusion:

Light-curable adhesives are a game-changer for electronics assembly, offering a winning combination of speed, precision, and control. By understanding their advantages, diverse applications, and key selection factors, you can leverage these innovative materials to optimize your assembly process and achieve superior results.

Bonus Tip: For additional insights, explore the latest advancements in light-curable adhesives, such as those with unique properties like flexibility or enhanced chemical resistance, to further elevate your electronics assembly capabilities.

Incure Uni-Weld™ Series Core Products - Metal Bonder

Incure Uni-Weld™ 1283: UV/Visible/Heat Cure Bonder (Relays/Circuit Breakers) – Outdoor Electronics (Clear, Heat/Moisture/Vibration Resistant)

Incure Uni-Weld™ 1203: Tack-Free UV Bonder (High Strength) – Metals/Glass/Ceramics (Low Shrink, Heat/Moisture/Vibration Resist)

Incure Uni-Weld™ Series Core Products - Plastic Bonder

Incure Uni-Weld™ 1462: Low Viscosity, Acid-Free UV Bonder (Multi-Material) – Electronics (Metals/Glass/FR4)

Incure Uni-Weld™ 1483: Mid Viscosity, Acid-Free UV Bonder (Electronics) – Multi-Material (Metals/Glass/FR4)

Incure Uni-Weld™ 1063: Low Viscosity, Acid-Free UV Bonder (Electronics) – Multi-Material (Metals/Glass/FR4)

Incure Uni-Seal™ Series Core Products - Potting

Incure Uni-Seal™ 6213HT: Cost-Effective Epoxy-Acrylate Potting (Electronics) – Thick, Low Shrink/Water Absorp. (UV/Heat, Chemical/Vapor Resist)

Incure Uni-Seal™ 3393: Low Viscosity, Low Water Absorp. Electronics Sealant (Air-Tight, Peelable, Tough/Elongating) – Auto/Electronics (Low CTE)

Incure Uni-Seal™ 6213: Low-Cost Epoxy-Acrylate Potting (Electronics) – Low Viscosity, Low Shrink/Water Absorp. (Chemical/Vapor Resist)

Incure Uni-Seal™ 6322: Low Viscosity Gasket Replacer (High Rebound/Flex) – Air-Tight Seal (Multi-Color)

Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

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June 2, 2024

Read more about the article Medical-Grade Cyanoacrylates: A Game Changer for Medical Device Manufacturing

Numerous colorful infusssion lines at the patient bedside

Accessories / Eye Protection / Flood Lamps / UV Adhesives / UV Curing Equipments / UV LED Equipments / UV LED Spot Equipments

Medical-Grade Cyanoacrylates: A Game Changer for Medical Device Manufacturing

Cyanoacrylate adhesives, often known as “super glues,” are a household staple for quick fixes. But did you know a specialized version of this fast-acting adhesive is revolutionizing the medical device manufacturing industry? Medical-grade cyanoacrylates offer a unique set of advantages, making them a compelling choice for various applications.

Advantages of Medical-Grade Cyanoacrylates in Manufacturing

Speed and Efficiency: Time is money, especially in manufacturing. Medical-grade cyanoacrylates cure in seconds, significantly accelerating assembly lines compared to traditional methods like welding or solvent bonding. This translates to faster production times and increased output.
Strong and Durable Bonds: Don’t be fooled by the instant cure time. Medical-grade cyanoacrylates form incredibly strong and durable bonds. They can withstand various stresses and strains, ensuring the integrity of medical devices during use.
Exceptional Adhesion: These adhesives excel at bonding a wide range of materials commonly used in medical devices, including plastics, metals, rubbers, and even some fabrics. This versatility simplifies the manufacturing process and eliminates the need for multiple adhesives.
Minimal Heat Impact: Unlike some bonding techniques that involve heat, medical-grade cyanoacrylates cure at room temperature. This is crucial for heat-sensitive components within medical devices, preventing damage and ensuring device functionality.
Microscopic Bonding Capabilities: Medical-grade cyanoacrylates boast exceptional precision, allowing for the creation of microscopic bonds. This is ideal for delicate components within intricate medical devices.

Applications of Medical-Grade Cyanoacrylates in Manufacturing

The unique properties of medical-grade cyanoacrylates make them suitable for a wide range of applications in medical device manufacturing, including:

Assembling disposable medical devices: Catheters, syringes, and IV sets all benefit from the fast and reliable bonding offered by medical-grade cyanoacrylates.
Securing delicate components: Tiny sensors or intricate electronic parts within medical devices can be securely fastened with these precision adhesives.
Creating microfluidic channels: The ability to form microscopic bonds makes medical-grade cyanoacrylates ideal for creating microfluidic channels used in diagnostic devices and microlabs.
Sealing components: These adhesives effectively seal components within medical devices, preventing leaks and ensuring sterility.
Repairing small defects: Minor imperfections or tears in medical device components can be efficiently repaired using medical-grade cyanoacrylates.

Choosing the Right Medical-Grade Cyanoacrylate

With various medical-grade cyanoacrylate options available, selecting the perfect one for your manufacturing process requires careful consideration:

Viscosity: Viscosity refers to the thickness of the adhesive. Choose a lower viscosity for faster flow and capillary action, or a higher viscosity for thicker bonds and gap filling.
Cure Speed: Consider your production line speed. Some adhesives cure in seconds, while others offer slightly slower cure times for more intricate applications.
Material Compatibility: Ensure the chosen adhesive effectively bonds the specific materials used in your medical devices.
Sterilization Compatibility: Select an adhesive compatible with your chosen sterilization method (e.g., ETO, gamma radiation) to maintain device sterility.

The Future of Medical Device Manufacturing

Medical-grade cyanoacrylates are revolutionizing the medical device manufacturing landscape. Their speed, strength, versatility, and minimal heat impact make them a valuable asset for creating reliable and high-quality medical devices. As research and development continue, we can expect even more innovative applications of these remarkable adhesives in the years to come.

Incure Cyro-Weld™ Series Core Products

Incure Cyro-Weld™ CM-3: Clear, 3 cP, High Strength, Fast Setting Medical CA Bonder

Incure Cyro-Weld™ CM-4: Clear, 4 cP, Ultra-low Odor, Non-Bloom, High Strength Medical CA Bonder

Incure Cyro-Weld™ CM-15: Clear, 15 cP, High Strength, Fast Setting Medical CA Bonder

Incure Cyro-Weld™ CM-50: Clear, 50 cP, High Strength, Multi-Substrates Medical CA Bonder

Incure Cyro-Weld™ CM-55: Clear, 55 cP, Ultra-low Odor, Non-Bloom, High Strength Medical CA Bonder

Incure Cyro-Weld™ CM-110: Clear, 110 cP, High Strength, Multi-Substrates Medical CA Bonder

Incure Cyro-Weld™ CM-225: Clear, 225 cP, High Strength, Multi-Substrates Medical CA Bonder

Incure Cyro-Weld™ CM-315B: Black, 315 cP, Ultra-High Temp, Superior Strength Medical CA Bonder

Incure Cyro-Weld™ CM-500: Clear, 500 cP, Ultra-High Temp, Superior Strength Cyanoacrylate Bonder

Incure Cyro-Weld™ CM-800: Clear, 1800 cP, High Strength, Fast Setting Medical CA Bonder

Incure Cyro-Weld™ CM-2500: Clear, 2500 cP, Ultra-High Temp, Superior Strength Cyanoacrylate Bonder

Incure Cyro-Weld™ CM-4000: Clear, 2500 cP, Ultra-High Temp, Superior Strength Medical CA Bonder

Incure Heat-Resist™ 311: Clear, 2500 cP, Ultra-High Temp, Superior Strength Medical CA Bonder

Package Size: 20g bottle / 500g bottle / 1 Litre bottle
Abbrv: P – Plastics, R – Rubber, M – Metals, F – Foam, C – Cloth, W – Wood

High Strength, Biocompatible: Reliable Medical-Grade Cyanoacrylates for a Strong, Durable Bond.

Shop Now or Contact Us to learn more. Explore the full range of Incure solutions at www.incurelab.com

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May 15, 2024

Accessories / Eye Protection / Flood Lamps / UV Curing Equipments / UV LED Equipments / UV LED Spot Equipments

Keeping it Moving: UV Light Curing Conveyor Systems for Streamlined Production

In today’s fast-paced manufacturing environment, achieving efficient and consistent curing is crucial. Traditional curing methods can be slow, labor-intensive, and prone to inconsistencies. Enter UV light curing conveyor systems – a game-changing technology that automates and streamlines the curing process, propelling production efficiency to new heights. This blog delves into the functionalities, advantages, and diverse applications of UV light curing conveyor systems, empowering you to keep your production line moving and thriving.

What are UV Light Curing Conveyor Systems?

UV light curing conveyor systems combine the power of ultraviolet (UV) light technology with a conveyor belt, creating a continuous and automated curing process. Here’s what makes them stand out:

Automated Curing: Products are placed on the conveyor belt and transported under UV lamps, eliminating the need for manual handling and ensuring consistent exposure.
Rapid Curing: UV light triggers rapid photopolymerization within the materials, significantly reducing curing times compared to traditional methods.
Scalability: Systems come in various sizes and configurations, catering to diverse production volumes and product sizes.
Process Control: Conveyor speed and lamp intensity can be precisely controlled for optimal curing results across different materials.

Benefits of UV Light Curing Conveyor Systems

Increased Production Efficiency: Automation eliminates manual handling bottlenecks and accelerates curing times, leading to higher throughput.
Enhanced Product Quality: Consistent UV exposure ensures uniform curing and minimizes the risk of defects.
Improved Labor Utilization: Reduced manual labor requirements allow workers to focus on higher-value tasks.
Reduced Floor Space Requirements: Compact and efficient design optimizes production floor space utilization.
Versatility: Capable of curing a wide range of UV-curable adhesives, coatings, inks, and resins across various industries.

Applications for UV Light Curing Conveyor Systems

The versatility of UV light curing conveyor systems makes them ideal for numerous applications:

Electronics Manufacturing: Curing adhesives, encapsulants, and coatings on printed circuit boards (PCBs) and electronic components.
Medical Device Assembly: Curing adhesives and bonding materials for rapid and sterile assembly of medical devices.
Printing Industry: Curing UV inks, varnishes, and coatings on printed materials for fast and high-quality results.
Automotive Applications: Curing adhesives, sealants, and coatings on various automotive parts during assembly and finishing processes.
Furniture Manufacturing: Curing UV-curable finishes for a durable and aesthetically pleasing final product.
3D Printing Applications: Post-processing techniques like curing UV-curable resins for specific functionalities and enhanced product properties.

Choosing the Right UV Light Curing Conveyor System

Selecting the optimal system requires considering several factors:

Conveyor Belt Size and Speed: Choose a system with a belt size and speed that accommodates your product dimensions and desired throughput.
Lamp Type and Intensity: Consider the specific UV wavelength requirements of your curing materials and select a system with appropriate lamp type and adjustable intensity.
Curing Area and Conveyor Length: Ensure the system has a sufficient curing area and conveyor length to handle your production volume effectively.
Safety Features: Look for systems with safety features like UV shielding and emergency shut-off switches to prioritize worker safety.

Keeping Your Production Line Moving Forward

UV light curing conveyor systems offer a revolutionary approach to curing, streamlining processes, enhancing quality, and boosting production efficiency. By automating the curing process and ensuring consistent results, they empower manufacturers to keep their production lines moving forward and achieve success in today’s competitive landscape. So, if you’re looking to optimize your curing processes and unlock the potential of UV technology, consider incorporating a UV light curing conveyor system and keep your production line on the fast track to success.

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May 7, 2024

Accessories

Illuminating Efficiency: UV Curing Bulbs for Powerful and Precise Curing Solutions

In today’s manufacturing landscape, achieving fast and reliable curing is paramount. UV curing systems, utilizing the power of ultraviolet (UV) light, offer a compelling solution. But the heart of these systems lies within the UV curing bulb – the source of the curing energy. This blog delves into the world of UV curing bulbs, exploring their functionalities, types, and how they empower various UV curing applications.

What are UV Curing Bulbs?

UV curing bulbs are specialized lamps that emit ultraviolet light at specific wavelengths. This light triggers a photochemical reaction within UV-curable materials, causing them to solidify rapidly. Here’s what makes them crucial for UV curing systems:

Rapid Curing: UV light initiates a fast-acting polymerization process, significantly reducing curing times compared to traditional methods.
Energy Efficiency: Modern UV curing bulbs offer high conversion rates, translating to efficient use of electrical energy.
Versatility: Available in various wavelengths and configurations to cater to a wide range of UV-curable materials and applications.

Types of UV Curing Bulbs

Several types of UV curing bulbs address specific needs:

Mercury Arc Lamps: Traditional and versatile option, offering broad spectrum UV output for curing various materials.
Doped Mercury Arc Lamps: Enhanced versions with specific dopants to emit a narrower wavelength range for targeted curing applications.
Metal Halide Lamps: Provide high intensity and longer lifespans compared to mercury arc lamps.
LED (Light Emitting Diode) UV Curing Bulbs: Emerging technology offering energy efficiency, lower heat generation, and potentially longer lifespans.

Choosing the Right UV Curing Bulb

Selecting the optimal UV curing bulb requires considering several factors:

Wavelength: Match the bulb’s emission spectrum to the absorption characteristics of the specific UV-curable material being used.
Power Output: Choose a bulb with sufficient power output to achieve the desired cure depth and speed for your application.
Bulb Lifetime: Consider the expected operating hours and desired bulb replacement frequency.
Environmental Considerations: Some bulbs may be better suited for specific working environments (e.g., temperature, ventilation).

Benefits of UV Curing Bulbs

UV curing bulbs offer numerous advantages for various industries:

Increased Production Speed: Rapid curing times translate to faster production cycles and higher throughput.
Enhanced Product Quality: Precise curing control minimizes the risk of defects and ensures consistent product quality.
Reduced Energy Consumption: Efficient UV lamp technology contributes to lower operating costs.
Environmentally Friendly Options: Certain UV curing bulbs offer lower mercury content or LED technology for a more eco-friendly approach.
Broad Range of Applications: UV curing caters to various industries with diverse materials and curing needs.

Applications for UV Curing Bulbs

The versatility of UV curing bulbs makes them ideal for a wide range of applications:

Printing Industry: Curing inks, varnishes, and coatings on printed materials.
Electronics Manufacturing: Curing adhesives, encapsulants, and coatings on PCBs and electronic components.
Optical Component Manufacturing: Bonding and curing optical components.
Automotive Applications: Curing adhesives, sealants, and coatings in various automotive parts.
Furniture Manufacturing: Curing UV-curable finishes for a durable and high-quality aesthetic.
Medical Device Assembly: Curing adhesives for bonding and sterilization purposes in medical devices.

The Future of UV Curing Bulbs

Manufacturers are constantly innovating UV curing bulb technology. Advancements include:

Development of more efficient and longer-lasting bulbs.
Exploration of alternative light sources beyond traditional mercury lamps.
Focus on environmentally friendly and sustainable UV curing solutions.

Illuminating a Brighter Path with UV Curing Bulbs

UV curing bulbs are the driving force behind efficient and powerful UV curing systems. Understanding their functionalities, types, and selection criteria empowers manufacturers to achieve fast, reliable, and high-quality curing results. So, if you’re looking to optimize your curing processes and unlock the potential of UV technology, consider incorporating the right UV curing bulb solution and illuminate a path towards a brighter future in manufacturing.

INCURE UV Curing Bulbs for UV Lamps & Systems

100W Short Arc Mercury Lamp

400W Metal Halide Bulb

400W Mercury Vapor Lamp

200W UVA Short Arc Mercury Lamp

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May 7, 2024

Accessories

Guiding the Way: Single Pole and Multi-Pole Lightguides for UV/Visible Spot Light Curing Systems

In today’s fast-paced manufacturing world, precise and efficient curing is essential. UV/Visible spot light curing systems offer a powerful solution, but delivering the light to the target area requires a vital component – the lightguide. This blog dives into the world of single pole and multi-pole lightguides, exploring their functionalities, advantages, and applications for UV/Visible spot light curing systems.

What are Lightguides (Liquid Light Guides)?

Lightguides, also known as liquid light guides or light wands, are flexible fiber optic cables that transmit UV or visible light from the curing lamp to the desired curing area. They offer several advantages:

Remote Curing: Lightguides enable curing in areas inaccessible to the lamp itself, providing greater flexibility and maneuverability.
Reduced Heat Transfer: The liquid core efficiently transmits light while minimizing heat transfer to the curing surface, protecting delicate materials.
Conformal Curing: The flexible design allows the lightguide to conform to uneven surfaces, ensuring consistent curing across the targeted area.

Single Pole vs. Multi-Pole Lightguides

Lightguides come in two main configurations:

Single Pole: Features a single channel for transmitting light to a single curing point. Ideal for precise, focused curing on small areas.
Multi-Pole: Contains multiple channels within the same housing, allowing simultaneous curing of multiple points. Offers increased efficiency for applications requiring curing in several locations.

Choosing Between Single Pole and Multi-Pole Lightguides

The optimal choice depends on your specific application:

Single Pole: Best suited for:
- Curing small, intricate areas.
- Applications requiring high-precision curing.
- Situations where only one curing point is needed.
Multi-Pole: Ideal for:
- Curing multiple points simultaneously, improving efficiency.
- Applications requiring uniform curing across several locations with similar spacing.
- Situations where minimizing curing time is crucial.

Benefits of Using Lightguides with UV/Visible Spot Light Curing Systems

Enhanced Versatility: Lightguides provide remote curing capabilities and allow for curing on uneven surfaces.
Improved Efficiency: Multi-pole lightguides can expedite curing processes by addressing multiple points simultaneously.
Precise Curing: Single pole lightguides offer focused beams for high-precision curing on small areas.
Reduced Heat Transfer: Liquid core minimizes heat transfer, protecting temperature-sensitive materials.
Wide Range of Applications: Compatible with various UV and visible light curing systems across diverse industries.

Applications for Single Pole and Multi-Pole Lightguides

The versatility of lightguides makes them ideal for numerous UV/Visible spot light curing applications:

Electronics Manufacturing: Curing adhesives, encapsulants, and coatings on PCBs and electronic components.
Medical Device Assembly: Targeted curing of adhesives and bonding materials in medical device manufacturing.
Composite Bonding: Curing adhesives used in composite material bonding applications.
3D Printing Applications: Post-processing techniques like curing UV-curable resins for specific functionalities.
Optical Component Manufacturing: Precise curing of adhesives used in the assembly of optical components.
Automotive Applications: Curing adhesives and sealants in various automotive assembly processes.

Choosing the Right Lightguide

Selecting the optimal lightguide requires considering several factors:

Light Source Compatibility: Ensure the lightguide core material is compatible with the wavelength of your UV/Visible curing system.
Single Pole vs. Multi-Pole: Choose based on the number of curing points and desired level of precision.
Tip Options: Consider various tip configurations (straight, angled, etc.) to suit your specific application needs.
Length and Diameter: Select a length that provides sufficient reach and a diameter that allows for adequate light transmission.

Guiding You Towards Efficient Curing Solutions

Single pole and multi-pole lightguides offer valuable tools for UV/Visible spot light curing systems. Their versatility, efficiency, and ability to deliver precise light make them ideal for diverse applications across various industries. So, if you’re looking to optimize your spot light curing processes, consider incorporating the right lightguide solution and illuminate a path towards successful and efficient curing results.

INCURE Lightguides

Product	Pole x Diameter x Length
LG620	1 x 3mm x 500mm
LG622	1 x 3mm x 1000mm
LG623	1 x 3mm x 1500mm
LG624	1 x 3mm x 2000mm
LG601	1 x 5mm x 1000mm
LG602	1 x 5mm x 1500mm
LG625	1 x 5mm x 2000mm
LG626	1 x 5mm x 3000mm
LG627	1 x 8mm x 500mm
LG628	1 x 8mm x 750mm
LG603	1 x 8mm x 1000mm
LG629	1 x 8mm x 1500mm
LG630	1 x 8mm x 2000mm
LG632	1 x 8mm x 3100mm
LG633	1 x 8mm x 6200mm

Product	Pole x Diameter x Length
LG634 (5mm Rod)	2 x 3mm x 750mm
LG604 (5mm Rod)	2 x 3mm x 1000mm
LG635 (5mm Rod)	2 x 3mm x 1500mm
LG636 (5mm Rod)	2 x 3mm x 2000mm

Product	Pole x Diameter x Length
LG605 (8mm Rod)	3 x 3mm x 1000mm
LG637 (8mm Rod)	3 x 3mm x 1500mm

Product	Pole x Diameter x Length
LG606 (8mm Rod)	4 x 3mm x 1000mm
LG638 (8mm Rod)	4 x 3mm x 1500mm
LG639 (8mm Rod)	4 x 3mm x 2000mm

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May 7, 2024

Accessories

Demystifying Light Output: The Power of Lightguide Simulators for UV Curing Efficiency

In UV curing applications, maintaining optimal light intensity is crucial for ensuring proper cure depth and product quality. However, directly measuring the output from a lightguide – a flexible fiber optic cable used to deliver UV light – can be challenging. Here’s where lightguide simulators come in – powerful tools that shed light on the true light output of your UV curing system, independent of the lightguide itself. This blog explores the functionalities, advantages, and applications of lightguide simulators, empowering you to optimize and maintain efficient UV curing processes.

What is a Lightguide Simulator?

A lightguide simulator is a precision optical tool specifically designed to mimic the reflective properties of a lightguide. It essentially acts as a substitute for the lightguide, allowing you to directly measure the UV light output from your curing lamp. Here’s why lightguide simulators are valuable:

Accurate Lamp Output Measurement: By bypassing the lightguide, the simulator enables direct measurement of the UV lamp’s intensity, providing a clear picture of its true output capability.
Early Detection of Lamp Degradation: As UV lamps degrade over time, their light output diminishes. Lightguide simulators help detect this decrease in intensity before it negatively impacts cure quality.
Improved Process Control: Precise knowledge of the lamp’s output allows for adjustments to curing parameters, ensuring consistent and reliable results.
Reduced Production Downtime: Early detection of lamp issues through lightguide simulators helps prevent unexpected failures and costly production downtime.
Cost-Effective Maintenance Tool: Regular use of lightguide simulators promotes proactive maintenance and extends the life of your UV curing lamps.

Benefits of Using Lightguide Simulators for UV Curing

Enhanced Product Quality: Ensuring optimal light output from the lamp translates to consistent and reliable cure depth, contributing to superior product quality.
Improved Process Efficiency: Reduced risk of under-curing or over-curing due to precise knowledge of lamp output.
Optimized Maintenance Schedules: Lightguide simulators enable proactive lamp maintenance, minimizing disruptions and optimizing lamp life.
Reduced Operating Costs: Early detection of lamp issues prevents wasted materials and potential product rework, ultimately reducing operating costs.
Increased Confidence in Your UV Curing Process: Lightguide simulators provide valuable data for validation and quality control procedures.

Applications for Lightguide Simulators

Lightguide simulators are essential tools for various industries that rely on UV curing processes:

Electronics Manufacturing: Ensuring proper curing of adhesives, encapsulants, and coatings on PCBs and electronic components.
Medical Device Assembly: Maintaining consistent cure depth for adhesives and bonding materials in medical device manufacturing.
Printing Applications: Optimizing UV curing of inks and coatings in printing processes.
Optical Component Manufacturing: Precise curing of adhesives used in the assembly of optical components.
Automotive Applications: Maintaining consistent cure quality for adhesives and sealants in various automotive assembly processes.

Choosing the Right Lightguide Simulator

Selecting the optimal lightguide simulator requires considering several factors:

Compatibility with Lamp Type: Ensure the simulator is compatible with the specific UV lamp used in your curing system.
Wavelength Range: Choose a simulator that measures the relevant UV wavelength range for your curing application.
Measurement Capabilities: Consider the desired level of detail, such as basic intensity readings or advanced features like spatial distribution analysis.
Ease of Use: Select a simulator with a user-friendly design and clear instructions for accurate and efficient measurements.

Shine a Light on Optimized UV Curing

Lightguide simulators offer a powerful tool for UV curing efficiency. By enabling accurate lamp output measurement, they empower manufacturers to maintain optimal light intensity, ensure consistent cure quality, and ultimately achieve successful production outcomes. So, if you’re looking to optimize your UV curing processes and gain valuable insights into your lamp performance, consider incorporating lightguide simulators and illuminate a path towards a more efficient and reliable curing environment.

Incure Newgen Lightguide Simulator

5mm Lightguide Simulator (D Connector) Tests Lightguide Performance

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May 7, 2024

Accessories

Sharpen Your Focus: Lightguide Terminators for Enhanced UV/Visible Spot Light Curing

In today’s fast-paced manufacturing environment, achieving precise and efficient curing is paramount. UV/Visible spot light curing systems offer a powerful solution, but maximizing their effectiveness requires proper control of the light beam. Enter lightguide terminators – specialized attachments that enhance worker safety and optimize the curing process for UV/Visible spot light curing systems. This blog sheds light on the functionalities, advantages, and diverse applications of lightguide terminators, empowering you to achieve focused and efficient curing solutions.

What are Lightguide Terminators?

Lightguide terminators are attachments specifically designed for use with liquid lightguide (also known as light wand) delivery systems in UV/Visible spot light curing applications. They connect to the distal end of the lightguide, offering several key benefits:

Enhanced Worker Safety: Lightguide terminators typically block ultraviolet (UV) light below a certain wavelength (e.g., 340 nm), minimizing exposure for workers and protecting them from potential UV-related hazards.
Improved Beam Collimation: Certain terminators can collimate the light beam, focusing it into a tighter spot size for more precise curing on targeted areas.
Reduced Glare: Terminators often help to reduce stray light and glare emanating from the lightguide tip, improving worker comfort and visibility during the curing process.
Application Versatility: Available in various configurations with different angles (e.g., 60°, 90°) and functionalities to cater to specific application needs.

Benefits of Using Lightguide Terminators with UV/Visible Spot Light Curing Systems

Enhanced Worker Safety: Reduced UV exposure promotes a safer working environment.
Improved Curing Precision: Focused light beams enable more accurate and efficient curing of targeted areas.
Reduced Risk of Over-Curing: Precise light control minimizes the potential for unintended curing of adjacent areas.
Increased Productivity: Faster and more targeted curing can contribute to improved production efficiency.
Enhanced Process Control: Certain terminators offer features like distance sensors to optimize curing parameters.

Applications for Lightguide Terminators with UV/Visible Spot Light Curing Systems

The versatility of lightguide terminators makes them ideal for various applications across diverse industries:

Electronics Manufacturing: Precise curing of adhesives, encapsulants, and coatings on PCBs and electronic components.
Medical Device Assembly: Targeted curing of adhesives and bonding materials in medical device manufacturing.
Composite Bonding: Curing adhesives used in composite material bonding applications.
3D Printing Applications: Post-processing techniques like curing UV-curable resins for specific functionalities.
Optical Component Manufacturing: Precise curing of adhesives used in the assembly of optical components.
Automotive Applications: Curing adhesives and sealants in various automotive assembly processes.

Choosing the Right Lightguide Terminator

Selecting the optimal lightguide terminator requires considering several factors:

Light Source Compatibility: Ensure the terminator is compatible with the wavelength of your UV/Visible spot light curing system.
Desired Beam Profile: Choose a terminator with the appropriate angle (e.g., straight, angled) and collimation capabilities to achieve the desired curing spot size.
Worker Safety Features: Prioritize terminators that offer adequate UV blocking capabilities for worker protection.
Application Requirements: Consider the specific curing needs of your application, such as the need for distance sensors or other functionalities.

Shine a Light on Focused Curing Solutions

Lightguide terminators offer a valuable addition to UV/Visible spot light curing systems. By enhancing worker safety, improving curing precision, and streamlining processes, they empower manufacturers to achieve focused and efficient curing solutions. So, if you’re looking to optimize your UV/Visible spot light curing operations, consider incorporating lightguide terminators and illuminate a path towards a safer, more precise, and productive curing environment.

Incure NewGen Lightguide Terminators for UV/Visible Spot Light Curing Systems

60° Lightguide Terminator (5mm) for Precise UV Spot Curing Applications

90° Lightguide Terminator (5mm) for Precise UV Spot Curing Applications

60° Lightguide Terminator (8mm) for Precise UV Spot Curing Applications

90° Lightguide Terminator (8mm) for Precise UV Spot Curing Applications

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May 7, 2024

Accessories / Eye Protection / Flood Lamps / Liquid Gaskets / UV Curing Equipments / UV LED Equipments / UV LED Spot Equipments

Seal the Deal: Light-Curable Form-In-Place (FIP) & Cure-In-Place (CIP) Gaskets for Industrial Assembly

In the fast-paced world of industrial assembly, efficiency and reliability reign supreme. Traditional gasketing methods, like pre-cut gaskets and messy adhesives, can be time-consuming and prone to errors. Enter Light-Curable Form-In-Place (FIP) & Cure-In-Place (CIP) Gaskets – a revolutionary solution that streamlines assembly processes and ensures secure, leak-proof seals. This blog delves into the world of light-curable FIP/CIP gaskets, exploring their functionalities, advantages, and diverse applications in industrial settings.

What are Light-Curable FIP/CIP Gaskets?

Light-Curable FIP/CIP gaskets are innovative liquid sealants that eliminate the need for pre-cut gaskets. Here’s what sets them apart:

On-Demand Dispensing: The liquid form allows for precise application directly onto the assembly surfaces, eliminating the need for pre-cut gaskets and minimizing waste.
Rapid Curing: Exposure to UV light triggers rapid polymerization, creating a strong, durable seal within seconds or minutes, significantly reducing assembly time.
Conformable Sealing: The liquid form fills even the most intricate gaps and contours, ensuring a tight and reliable seal.
Versatility: Available in various formulations to adhere to different materials and withstand diverse environmental conditions.
Self-Leveling Properties: Certain FIP/CIP gaskets self-level, simplifying application and ensuring a uniform seal thickness.

Benefits of Light-Curable FIP/CIP Gaskets

Light-Curable FIP/CIP gaskets offer numerous advantages over traditional gasketing methods:

Increased Efficiency: On-demand application and rapid curing significantly reduce assembly times and labor costs.
Improved Precision: Precise dispensing eliminates misalignment issues common with pre-cut gaskets, leading to more reliable seals.
Reduced Waste: Eliminates the need for pre-cut gaskets and minimizes the risk of incorrect size selection, reducing material waste.
Enhanced Design Flexibility: FIP/CIP gaskets can be applied to complex geometries, offering greater design freedom compared to pre-cut options.
Durable and Leak-Proof Seals: Cured FIP/CIP gaskets form strong, long-lasting seals that resist various environmental conditions, minimizing the risk of leaks.

Applications for Light-Curable FIP/CIP Gaskets

The versatility and efficiency of FIP/CIP gaskets make them ideal for a wide range of industrial assembly applications:

Electronics Manufacturing: Seal enclosures, protect delicate components from dust and moisture.
Automotive Assembly: Securely seal engine components, lights, and other parts.
Appliance Manufacturing: Create leak-proof seals in appliances like refrigerators, dishwashers, and washing machines.
Medical Device Assembly: Ensure secure and sterile seals in medical devices.
Aerospace Applications: Withstand demanding environments and create reliable seals in aerospace components.

Choosing the Right Light-Curable FIP/CIP Gasket

Selecting the optimal FIP/CIP gasket requires considering several factors:

Substrate Compatibility: Ensure the chosen gasket material adheres well to the specific surfaces being sealed.
Environmental Conditions: Select a gasket formulation that can withstand the expected temperature, pressure, and chemical exposure.
Desired Seal Characteristics: Consider factors like flexibility, compression set, and chemical resistance based on the application needs.
Curing Speed: Choose a curing speed that aligns with your production line throughput for optimal efficiency.
Application Method: Determine if manual or automated dispensing is required, and select a FIP/CIP gasket with the appropriate viscosity.

Embrace Efficiency and Reliability with Light-Curable FIP/CIP Gaskets

Light-Curable FIP/CIP gaskets offer a game-changing solution for industrial assembly. Their on-demand application, rapid curing, and conformable sealing capabilities streamline assembly processes and ensure reliable, leak-proof seals. So, if you’re looking to boost your production efficiency, minimize waste, and achieve superior sealing performance, consider incorporating Light-Curable FIP/CIP Gaskets into your assembly line and experience the future of gasketing technology.

Incure Uni-Seal™ Series Core Products

Incure Uni-Seal™ 1822: Low-viscosity adhesive & sealant – seals & bonds (multiple substrates), low shrinkage, waterproof, air-tight, vibration dampening

Incure Uni-Seal™ 6322: Low-viscosity, ultra-flexible gasket outperforms many – air-tight seal, high memory, various colors

Incure Uni-Seal™ 3393: Low-viscosity electronics sealant – air-tight, peelable, tough & flexible (low CTE) – ideal for rework (automotive, electronics)

Incure Uni-Seal™ 6213: Low-cost, low-viscosity potting compound for electronics – ultra-low shrinkage, waterproof, chemical resistant

Incure Uni-Seal™ 3718F: Fast-cure flexible encapsulant for electronics (bonds multiple substrates) – secondary heat cure for shadow areas

Incure Uni-Seal™ 3393VT: Thick electronics sealant – air-tight, peelable, tough & flexible (low CTE) – ideal for rework (automotive, electronics)

Incure Uni-Seal™ 3393GB: Black gel electronics sealant – air-tight, peelable, tough & flexible (low CTE) – ideal for rework (automotive, electronics)

Above products are available in thicker versions:
T (Thick), VT (Very Thick), G (Gel)

Package Size:
10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

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May 7, 2024

Accessories / Encapsulants / Eye Protection / Flood Lamps / UV Curing Equipments / UV LED Equipments / UV LED Spot Equipments

Shielding Innovation: UV Light Curable Encapsulants for Microelectronic Assembly and IC Protection

Microelectronics are the building blocks of modern technology, powering everything from smartphones to medical devices. Protecting these delicate components during assembly and throughout their lifespan is crucial for ensuring device reliability. This blog explores UV light curable encapsulants, a revolutionary solution for microelectronic assembly and integrated circuit (IC) protection.

What are UV Light Curable Encapsulants?

UV light curable encapsulants are specialized liquid materials that solidify upon exposure to ultraviolet (UV) light. Here’s what makes them ideal for microelectronics:

Fast Curing: Exposure to UV light triggers rapid polymerization, creating a protective layer around the microelectronic components within seconds or minutes. This expedites assembly processes compared to traditional methods.
Conformal Coating: The liquid form fills even the most intricate gaps and contours on the microelectronic components, providing a seamless and complete encapsulation.
Excellent Protection: Cured encapsulants offer superior protection against moisture, contamination, mechanical stress, and environmental factors that can damage delicate electronic components.
Transparent and Low Outgassing: Encapsulants are typically clear, allowing for easy visual inspection of components. They also exhibit minimal emission of volatile organic compounds (VOCs) during curing, minimizing potential harm to components.
Variety of Formulations: Available in various viscosities and with different properties to cater to specific needs, such as thermal conductivity or flame retardancy.

Benefits of UV Light Curable Encapsulants for Microelectronics

UV light curable encapsulants offer significant advantages over traditional encapsulation methods:

Increased Throughput: Fast curing times significantly reduce assembly times compared to heat-cured epoxies, boosting production efficiency.
Improved Quality Control: Rapid curing minimizes the risk of component damage from prolonged exposure to heat.
Enhanced Reliability: Superior protection against environmental factors leads to more reliable and longer-lasting microelectronic devices.
Simplified Processing: One-part formulations eliminate the need for complex mixing procedures, simplifying application.
Environmentally Friendly: UV curing reduces energy consumption compared to heat-curing methods. Certain formulations offer low VOC emissions.

Applications for UV Light Curable Encapsulants

The versatility and protective properties of UV light curable encapsulants make them ideal for various microelectronic assembly and IC protection applications:

Chip-on-Board (COB) Assembly: Encapsulate delicate electronic components directly onto printed circuit boards (PCBs).
Ball Grid Array (BGA) Encapsulation: Protect BGA packages used in high-density electronic devices.
Underfill Applications: Fill microscopic gaps between ICs and PCBs to improve thermal performance and prevent electrical shorts.
Sensor Protection: Encapsulate sensitive sensors used in various devices for enhanced environmental protection.
IC Protection in Harsh Environments: Provide robust protection for ICs used in demanding environments like automotive or industrial applications.

Choosing the Right UV Light Curable Encapsulant

Selecting the optimal UV light curable encapsulant requires considering several factors:

Substrate Compatibility: Ensure the encapsulant adheres well to the specific materials used in the microelectronic assembly.
Desired Properties: Consider factors like viscosity, thermal conductivity, flame retardancy, and moisture resistance based on the application needs.
Curing Speed: Choose a curing speed that aligns with your production line throughput for optimal efficiency.
Light Source Compatibility: Ensure the encapsulant is compatible with the wavelength of your UV curing lamp.

Embrace Efficiency and Protection with UV Light Curable Encapsulants

UV light curable encapsulants offer a powerful and efficient solution for microelectronic assembly and IC protection. Their fast curing speeds, conformal coating capabilities, and superior protection properties make them a compelling choice for manufacturers of innovative electronic devices. So, if you’re looking to streamline your assembly process, enhance device reliability, and ensure superior protection for your microelectronics, consider incorporating UV light curable encapsulants and empower your technology to thrive.

Incure Encap™ Series Core Products

Incure Encap™ 3522: Low-viscosity, clear UV encapsulant (300-4,500µm) – hard, sleek, water-resistant protection for components.

Incure Encap™ 3555: Fast-curing, clear encapsulant for electronics – ultra-low stress, light transmission, moisture & temperature resistant, flexible circuit safe.

Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

Shield your microelectronics and ICs with instant UV Light Curable Encapsulants. Incure High-Performance formulas offer Superior Protection and Fast Cure Times for Efficient Assembly. Shop Online or visit www.incurelab.com for more products. Need help choosing? Contact Us!

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May 7, 2024