INCURE INC. – Page 13 – Don’t Wing It, Bond It Right

The Versatile FIPG/CIPG Solution for Electronics and Automotive: Incure Uni-Seal™ 3393

Are you a manufacturer or professional seeking a reliable and efficient sealant for your electronic or automotive components? Look no further than Incure Uni-Seal™ 3393. This specialized UV/visible light/LED curable adhesive is a versatile form-in-place and cure-in-place gasket (FIPG/CIPG) material that offers exceptional performance and protection.

Key Features and Benefits:

Acid-Free Formulation: Ensures compatibility with sensitive electronics and prevents corrosion.
Low Viscosity: Enables precise application and deep penetration into tight spaces.
Form-in-Place and Cure-in-Place: Provides flexibility in application and curing processes.
Temporary Masking: Protects components during conformal coating processes.
Tack-Free Curing: Leaves a clean, residue-free finish.
Air-Tight Sealing: Creates a secure, leak-proof barrier.
Ease-of-Peel Rework: Allows for easy modification or repair of components.
Superior Moisture and Temperature Resistance: Maintains its properties in demanding environments.
Chemical Resistance: Protects against common solvents and chemicals.

Ideal Applications:

Electronics: Sealing and protecting components on PCBs and other electronic assemblies.
Automotive: Sealing connectors, sensors, and other critical components.
Medical Devices: Protecting sensitive components from moisture and contaminants.

Why Choose Incure Uni-Seal™ 3393?

Enhanced Product Reliability: Protects components from moisture, dust, and chemicals.
Improved Production Efficiency: Reduces rework and waste.
Cost Savings: Offers a cost-effective solution for sealing and protection.
Versatility: Can be used as both a sealant and a temporary mask.

Conclusion:

Incure Uni-Seal™ 3393 is a versatile and high-performance FIPG/CIPG material that offers numerous benefits for manufacturers and professionals in the electronics and automotive industries. Its acid-free formulation, low viscosity, and exceptional properties make it the ideal choice for sealing and protecting critical components.

Ready to experience the advantages of Incure Uni-Seal™ 3393? Contact us today to learn more and request a sample.

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August 21, 2024

Electronics Adhesives

Potting Compounds for Extreme Environments: Incure Uni-Seal™ 6213HT

Are you a manufacturer or professional seeking a reliable and versatile potting adhesive for your demanding applications? Look no further than Incure Uni-Seal™ 6213HT. This specialized UV/visible light/heat/LED light curing adhesive is designed to provide exceptional performance and protection in even the most challenging environments.

Key Features and Benefits:

Thick Viscosity: Ideal for potting applications, ensuring complete coverage and protection.
Versatile Curing: Cures completely under UV/visible light, heat, or LED light, offering flexibility in your production process.
Deep Potting Depth: Can create a hard solid pot of up to 5mm depth, providing robust protection.
Sleek Finish: Leaves a smooth, professional finish on your components.
Chemical Resistance: Offers superior resistance to mineral oils, gases, and chemicals.
Low Water Absorption and Shrinkage: Ensures long-lasting durability and minimal distortion.
Wide Material Compatibility: Bonds well to metals, glass, and ceramics.
Regulatory Compliance: Adheres to EN16314 and EN1359 standards.

Ideal Applications:

Electronics: Protects delicate components from moisture, dust, and contaminants.
Automotive: Seals and protects electrical connectors and sensors.
Medical Devices: Ensures the safety and reliability of medical equipment.
Industrial Equipment: Protects components from harsh environments and extends their lifespan.

Conclusion:

Incure Uni-Seal™ 6213HT is a cutting-edge potting adhesive that delivers exceptional performance and reliability. Its versatility, durability, and chemical resistance make it the ideal choice for manufacturers and professionals seeking to protect their valuable components. By incorporating this adhesive into your production process, you can enhance product quality, improve efficiency, and minimize downtime.

Ready to experience the benefits of Incure Uni-Seal™ 6213HT? Contact us today to learn more and request a sample.

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August 21, 2024

Conformal Coatings

A High-Performance UV Curable Conformal Coating for Medical PCBs: Incure Cyro-Weld™ 5511

Introduction

In the realm of medical device manufacturing, the reliability and longevity of electronic components are paramount. Conformal coatings play a pivotal role in safeguarding these components from environmental factors that can compromise their performance. Incure Cyro-Weld™ 5511 emerges as a superior choice, offering a robust and versatile solution for protecting medical PCBs.

Technical Specifications and Benefits

Incure Cyro-Weld™ 5511 is a 100% solids UV light curable conformal coating specifically designed for medical applications. Its unique formulation provides a comprehensive suite of benefits:

Exceptional Moisture Barrier: The coating forms a robust barrier against moisture, preventing ingress and ensuring optimal PCB performance even in humid environments or high-altitude conditions.
Enhanced Heat Resistance: Incure Cyro-Weld™ 5511 exhibits excellent resistance to elevated temperatures, making it suitable for applications where thermal stress is a concern.
Superior Mechanical Properties: With a glossy, hard, and resilient finish, the coating offers exceptional durability and protection against mechanical damage.
Rapid Curing: The UV-curable nature of the coating enables rapid curing, streamlining the manufacturing process and minimizing downtime.
Fluorescence for Quality Inspection: The coating’s fluorescent properties facilitate easy visual inspection for complete coverage, ensuring consistent quality control.
Compliance with Industry Standards: Incure Cyro-Weld™ 5511 is formulated to meet UL 746C and pass EtO and ISO 10993-5, ensuring compliance with stringent medical device regulations.

Application and Curing Process

Incure Cyro-Weld™ 5511 can be applied using various methods, including spray, brush, or roller, depending on the specific requirements of the PCB. Once applied, the coating is cured using UV light, resulting in a robust and protective film. For shadowed areas, a secondary heat-cure process can be employed to ensure complete curing and optimal performance.

Conclusion

Incure Cyro-Weld™ 5511 represents a significant advancement in conformal coating technology for medical PCBs. Its exceptional performance characteristics, coupled with its compliance with industry standards, make it an ideal choice for manufacturers seeking to enhance the reliability and longevity of their products. By incorporating Incure Cyro-Weld™ 5511 into their manufacturing processes, medical device manufacturers can confidently deliver products that meet the demanding requirements of the healthcare industry.

Searching for high-quality uv conformal coatings? Our wide selection offers the perfect solution for your needs. Shop now or visit www.incurelab.com for more products available.

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August 21, 2024

Epoxy

Mastering the Cure: Understanding Epoxy Curing Conditions

Curing conditions significantly impact the properties and performance of epoxy adhesives. Factors such as temperature, humidity, and curing time play a crucial role in achieving optimal results. This blog explores the importance of curing conditions, common challenges, and best practices for successful epoxy applications.

The Impact of Curing Conditions on Epoxy

Curing conditions influence several aspects of epoxy performance:

Cure speed: Temperature and humidity affect the rate at which the epoxy cures.
Bond strength: Proper curing conditions are essential for achieving maximum bond strength.
Mechanical properties: Curing conditions can impact the final mechanical properties of the cured epoxy, such as hardness and flexibility.
Chemical resistance: The curing environment can influence the epoxy’s resistance to chemicals and other environmental factors.

Common Curing Challenges

Manufacturers often encounter the following curing challenges:

Temperature fluctuations: Variations in temperature can lead to inconsistent curing results.
High humidity: Excessive humidity can slow down the curing process and affect bond quality.
Incomplete curing: Insufficient curing time or improper conditions can result in weak bonds.
Environmental contaminants: Exposure to contaminants during curing can compromise the epoxy’s properties.

Best Practices for Optimal Curing

To achieve consistent and reliable epoxy curing, follow these best practices:

Temperature control: Maintain a stable temperature environment during the curing process.
Humidity control: Use humidity-controlled chambers or enclosures for precise control.
Curing time adherence: Allow sufficient curing time for complete polymerization.
Ventilation: Ensure proper ventilation to remove any volatile compounds released during curing.
Post-cure: Consider post-curing at elevated temperatures for certain applications.

Incure’s Expertise in Curing Optimization

Incure offers a range of epoxy products designed to perform optimally under various curing conditions. Our expertise in epoxy formulation and curing processes enables us to provide tailored solutions for specific application requirements.

Conclusion

Controlling curing conditions is essential for achieving the desired properties and performance of epoxy adhesives. By understanding the factors influencing the curing process and implementing best practices, manufacturers can improve product quality and consistency. Incure’s expertise and product range support customers in optimizing curing conditions for optimal results.

Upgrade your electronics protection! Find high-performance Epoxy at Incure. Shop online now or visit www.incurelab.com for the full range. Need expert advice? Contact us!

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August 21, 2024

Epoxy

Best Practices for Epoxy Surface Preparation: Ensuring Strong and Durable Bonds

Proper surface preparation is a critical step in achieving optimal epoxy adhesion and bond strength. A clean and properly prepared surface ensures maximum bond durability and prevents premature failure. This blog explores the importance of surface preparation, common challenges, and best practices for achieving optimal results.

Understanding the Importance of Surface Preparation

Surface preparation removes contaminants, contaminants, and oxides that can interfere with epoxy adhesion. Key benefits of proper surface preparation include:

Improved bond strength: A clean surface creates a stronger bond between the epoxy and the substrate.
Enhanced durability: Proper preparation prevents premature bond failure due to contamination.
Consistent results: Consistent surface preparation leads to more reliable and repeatable bonding.

Common Surface Preparation Challenges

Several factors can complicate surface preparation:

Contamination: Oils, grease, dirt, and other contaminants can compromise adhesion.
Oxidation: Metals can form oxide layers that inhibit bonding.
Material variations: Different materials require specific preparation methods.
Surface roughness: Surface texture can affect epoxy wetting and adhesion.

Best Practices for Surface Preparation

To achieve optimal surface preparation, follow these guidelines:

Cleaning: Remove dirt, grease, and other contaminants using appropriate solvents or detergents.
Degreasing: Use degreasers to remove oily residues.
Abrasion: Create a mechanical bond by abrading the surface with sandpaper or other abrasive tools.
Priming: Apply a primer to enhance adhesion for specific materials.
Surface profiling: Evaluate surface roughness to determine the appropriate preparation method.

Incure’s Surface Preparation Solutions

Incure offers a range of surface preparation products and expertise to ensure optimal bonding results. Our products include cleaners, degreasers, and primers to address various surface conditions.

Conclusion

Proper surface preparation is fundamental to achieving strong and durable epoxy bonds. By following best practices and utilizing appropriate cleaning and preparation methods, manufacturers can significantly improve product quality and reliability. Incure’s comprehensive range of surface preparation products and expert guidance support customers in achieving optimal results.

Upgrade your electronics protection! Find high-performance Epoxy at Incure. Shop online now or visit www.incurelab.com for the full range. Need expert advice? Contact us!

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August 20, 2024

UV Curing Equipments / UV LED Equipments / UV LED Spot Equipments

UV Lamp Degradation: A Silent Threat to Your Curing Process

Introduction

UV curing is a rapid and efficient process widely used in various industries. However, one of the most critical challenges manufacturers face is the degradation of UV lamps. This phenomenon can significantly impact the curing process, product quality, and overall production efficiency. In this blog post, we will delve into the causes of lamp degradation, its effects, and strategies to mitigate its impact.

Understanding UV Lamp Degradation

UV lamps emit ultraviolet radiation, which initiates the curing process. Over time, the intensity of this radiation decreases due to several factors:

Mercury depletion: The mercury within the lamp gradually vaporizes, reducing its ability to produce UV light.
Arc tube contamination: Deposits on the inner surface of the arc tube can obstruct the UV output.
Electrode erosion: The electrodes at the ends of the lamp deteriorate, affecting the electrical discharge and UV generation.

The Impact of Lamp Degradation

The consequences of lamp degradation are far-reaching:

Longer curing times: As the UV intensity decreases, it takes longer to achieve the desired cure, reducing production throughput.
Inconsistent curing: Uneven curing can lead to defects such as soft spots, sticky surfaces, and incomplete crosslinking.
Increased energy consumption: Lamps operating at reduced efficiency consume more energy to achieve the same curing results.
Reduced product quality: Incomplete curing can negatively impact the durability, adhesion, and overall performance of the cured product.
Frequent lamp replacements: More frequent lamp replacements increase operational costs and downtime.

Mitigating the Effects of Lamp Degradation

To optimize your UV curing process and extend lamp life, consider the following strategies:

Regular lamp monitoring: Implement a monitoring system to track lamp output and identify when replacement is necessary.
Preventive maintenance: Clean the lamp housing and reflectors regularly to remove dust and contaminants that can reduce UV output.
Optimal operating conditions: Maintain consistent temperature and humidity levels in the curing area to prolong lamp life.
Energy-efficient lamps: Invest in lamps with higher initial efficiency to reduce energy consumption and extend lamp life.
Backup lamps: Have spare lamps readily available to minimize production disruptions.

Conclusion

UV lamp degradation is an inevitable aspect of the curing process, but its impact can be minimized through proactive measures. By understanding the causes and effects of lamp degradation and implementing effective management strategies, manufacturers can enhance product quality, improve production efficiency, and reduce operational costs.

Level up your UV curing with Incure’s powerful replacement bulbs! Shop online now or browse www.incurelab.com for the perfect fit. Expert advice available – Contact us!

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August 20, 2024

Epoxy

Medical Epoxies: Incure Cyro-Weld™ 459

Introduction

In manufacturing, the quality of bonds can significantly impact product performance and longevity. When dealing with multiple materials and varying gap sizes, finding a reliable adhesive becomes crucial. Incure Cyro-Weld™ 459 is a high-performance, impact-resistant epoxy designed to excel in these demanding conditions.

Overcoming Bonding Obstacles

Bonding diverse materials like metals, plastics, ceramics, glass, and rubber can be a complex task. Traditional adhesives often struggle to create a strong, durable bond, especially when dealing with gaps between 0.2mm and 0.5mm. These challenges can lead to product failures, costly repairs, and reputational damage.

Introducing Incure Cyro-Weld™ 459

Incure Cyro-Weld™ 459 is a two-part epoxy formulated to tackle these bonding challenges head-on. Its key features include:

Versatility: Bonds a wide range of materials with exceptional adhesion.
Impact Resistance: Protects against shocks and vibrations for enhanced durability.
Gap Filling: Effectively fills gaps between 0.2mm and 0.5mm for a secure bond.
Flexible Curing: Cures completely in 24 hours at room temperature or can be expedited to 2 hours at 65ºC.
Durability: Forms a tough, semi-hard grey material for long-lasting performance.
Safety: Meets ISO 10993-5 for cytotoxicity, ensuring safe use in various applications.

Applications Across Industries

The applications for Incure Cyro-Weld™ 459 are extensive. This versatile adhesive is ideal for:

Automotive: Bonding engine components, transmissions, and chassis.
Electronics: Securing components to circuit boards and enclosures.
Medical Devices: Assembling complex devices with various materials.
Aerospace: Bonding components subjected to high vibration and stress.
Industrial Equipment: Enhancing the durability of machinery and equipment.

Benefits of Using Incure Cyro-Weld™ 459

By incorporating Incure Cyro-Weld™ 459 into your manufacturing process, you can enjoy the following benefits:

Improved Product Durability: Enhance your product’s resistance to shocks, vibrations, and impacts.
Reduced Production Costs: Minimize costly repairs and product recalls.
Enhanced Product Performance: Optimize the functionality of your products.
Faster Time-to-Market: Expedited curing options reduce production time.
Compliance: Meet industry safety standards with ISO 10993-5 compliance.

Conclusion

When it comes to bonding multiple materials with gaps, Incure Cyro-Weld™ 459 is the solution you’ve been searching for. Its impact resistance, versatility, and ease of use make it an invaluable asset to manufacturers seeking to improve product quality and reliability.

Ready to accelerate your production process? Contact us today to learn more about Incure Cyro-Weld™ 459 and how it can benefit your operations.

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August 20, 2024

Epoxy

Boost Your Product’s Resilience: The Power of Impact Resistant Bonding

Introduction

In today’s fast-paced manufacturing environment, product durability and reliability are paramount. One critical component often overlooked is the adhesive used to bond various materials. A subpar bond can lead to product failure, costly repairs, and damage to brand reputation. This is where Incure Cyro-Weld™ 451, an impact resistant multi-substrate bonder, shines.

The Challenge of Multi-Material Bonding

Bonding disparate materials like metals, plastics, ceramics, glass, and rubber presents unique challenges. Traditional adhesives often struggle to provide the necessary strength, flexibility, and durability. Additionally, vibration can wreak havoc on bonded assemblies, leading to premature failure.

Introducing Incure Cyro-Weld™ 451

Incure Cyro-Weld™ 451 is a game-changer in the world of bonding. This two-part epoxy is specifically designed to overcome the challenges associated with multi-material bonding. Its key features include:

Versatility: Bonds a wide range of materials with exceptional adhesion.
Impact Resistance: Protects your product from shocks and vibrations.
Gap Filling: Accommodates gaps between 0.1mm and 0.2mm, ensuring a secure bond.
Convenient Working Time: Offers a 4-hour working pot life for efficient application.
Flexible Curing: Cures completely in 24 hours at room temperature or can be expedited to 2 hours at 65ºC.
Safety: Formulated to meet ISO 10993-5 for cytotoxicity, ensuring safety in various applications.

The applications for Incure Cyro-Weld™ 451 are vast and varied:

Automotive: Bonding of different components in engines, transmissions, and chassis.
Electronics: Securing delicate components to circuit boards and enclosures.
Medical Devices: Assembling complex devices with various materials.
Aerospace: Bonding components that experience high vibration and stress.
Industrial Equipment: Enhancing the durability of machinery and equipment.

Benefits of Using Incure Cyro-Weld™ 451

By incorporating Incure Cyro-Weld™ 451 into your manufacturing process, you can enjoy numerous benefits:

Improved Product Durability: Enhance your product’s resistance to shocks, vibrations, and impacts.
Reduced Production Costs: Minimize costly repairs and product recalls.
Enhanced Product Performance: Optimize the functionality of your products.
Faster Time-to-Market: Expedited curing options reduce production time.
Compliance: Meet industry safety standards with ISO 10993-5 compliance.

Conclusion

Choosing the right adhesive is crucial for product success. Incure Cyro-Weld™ 451 offers exceptional performance and versatility, making it an ideal choice for manufacturers seeking to enhance product durability and reliability. By incorporating this impact resistant multi-substrate bonder into your production process, you can gain a competitive edge and deliver superior products to your customers.

Ready to accelerate your production process? Contact us today to learn more about Incure Cyro-Weld™ 451 and how it can benefit your operations.

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August 20, 2024

Epoxy

Eliminating Voids: Perfecting Your Epoxy Application

Void formation in epoxy applications can significantly compromise bond strength and overall product quality. Understanding the causes of void formation and implementing effective prevention strategies is crucial for achieving optimal results.

Understanding Void Formation in Epoxy

Voids, or air bubbles trapped within the epoxy, can occur due to several factors:

Improper mixing: Insufficient mixing can lead to air entrapment.
Rapid application: Applying epoxy too quickly can introduce air bubbles.
High viscosity: High-viscosity epoxies are more prone to void formation.
Low pressure environments: Working in low-pressure environments can cause air bubbles to expand.

The Impact of Voids on Epoxy Performance

Voids can have detrimental effects on epoxy bonds:

Reduced bond strength: Air pockets weaken the adhesive bond.
Stress concentration: Voids can act as stress concentrators, leading to premature failure.
Cosmetic defects: Visible voids can negatively impact product appearance.

Strategies for Preventing Void Formation

To minimize void formation, consider the following strategies:

Thorough mixing: Mix epoxy components thoroughly to eliminate air bubbles.
Vacuum degassing: Remove air from the epoxy mixture using a vacuum chamber.
Controlled application: Apply epoxy slowly and deliberately to avoid air entrapment.
Low-viscosity epoxies: Consider using lower viscosity epoxies for applications prone to void formation.
Pressure application: Apply pressure to the bonded surfaces to expel air bubbles.

Incure’s Solutions for Void-Free Bonding

Incure offers a range of epoxy products and application techniques to help prevent void formation. Our expertise in epoxy formulation and processing ensures optimal results.

Conclusion

Preventing void formation is essential for achieving high-quality epoxy bonds. By understanding the causes of void formation and implementing effective prevention strategies, manufacturers can improve product reliability and reduce rework. Incure’s commitment to excellence supports customers in achieving void-free applications.

Shield your electronics with Incure’s top-rated epoxy! Shop online for instant protection or visit www.incurelab.com for the full range. Unsure which epoxy is best? Contact us!

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August 20, 2024

Epoxy

Achieving Precision: Mastering Epoxy Mixing Ratios

The precise mixing of epoxy resin and hardener is crucial for achieving optimal performance. An incorrect mix ratio can significantly impact the curing process, bond strength, and overall product quality. This blog explores the importance of accurate mixing, common challenges, and best practices for achieving consistent results.

The Critical Role of Mixing Ratio in Epoxy Applications

The mixing ratio of epoxy components is carefully determined to ensure proper chemical reactions and optimal properties. A precise ratio is essential for:

Curing time: Achieving the desired cure time for efficient production.
Bond strength: Ensuring maximum bond strength and durability.
Material properties: Maintaining desired mechanical, thermal, and chemical properties.
Consistency: Reproducing consistent results for reliable product performance.

Challenges Associated with Mixing Ratio

Achieving and maintaining the correct mixing ratio can be challenging due to:

Human error: Manual mixing can lead to inconsistencies in the ratio.
Viscosity differences: Variations in component viscosities can affect mixing accuracy.
Pot life limitations: Time constraints can impact mixing thoroughness.
Equipment limitations: Inadequate mixing equipment may not achieve proper dispersion.

Best Practices for Accurate Mixing

To ensure consistent and accurate mixing, follow these best practices:

Use calibrated measuring equipment: Employ precise measuring tools to achieve the correct ratio.
Thorough mixing: Mix epoxy components vigorously and for the recommended time to ensure homogeneity.
Vacuum degassing: Remove air bubbles from the mixture to prevent voids and improve bond strength.
Mechanical mixing: Consider using mechanical mixers for large volumes or high viscosity epoxies.
Operator training: Provide clear guidelines and training to operators on mixing procedures.

Incure’s Precision Mixing Solutions

Incure offers a range of epoxy products with optimized mixing ratios and clear instructions. Our expertise in epoxy formulation and application ensures consistent and reliable results.

Conclusion

Achieving the correct mixing ratio is essential for successful epoxy applications. By following best practices and utilizing appropriate equipment, manufacturers can minimize errors and improve product quality. Incure’s commitment to precision and consistency supports customers in achieving optimal results.

Elevate your electronics with Incure’s premium epoxy coatings. Shop online for unbeatable protection or explore our extensive range at www.incurelab.com. Need expert guidance? Contact us today!”

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August 17, 2024